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Mohamed Darwish, Lean Manufacturing Manager

Mohamed Darwish

Lean Manufacturing Manager·SC Johnson

Netherlands

Bachelor's degree, Production Engineering (Industrial)

Work experience

Total years of experience: 22 years, 8 months

Lean Manufacturing Manager

July 2017 - Present

SC Johnson

Netherlands

July 2017 - Present

Steering Committee & Focused Improvement (FI) Pillar Leader
Strategic prioritization of organizational initiatives to meet business KPIs
Kaizen Events & Loss Elimination Teams Champion
Site Lean Capabilities & Training Program Owner
Global Process Owner for the Process Kaizen Expert Program
Regional Process Owner for the Train the Trainer & Management of Change Programs

Company industry:
FMCG
Job role:
Manufacturing

Lean Manufacturing Associate Manager

March 2014 - July 2017

SC Johnson

Jeddah, Saudi Arabia

March 2014 - July 2017

• Lean Transformation & Pillars Deployment
• Focused Improvement (FI) Pillar Leader
• Operations Systems, Management Infrastructure, and Mindsets, Behaviors & Capabilities
• Site Lean Capabilities & Training Program Owner

Company industry:
FMCG
Job role:
Management

Progressive Maintenance Leader

October 2011 - March 2014

Procter & Gamble (Dammam Plant)

Khobar, Saudi Arabia

October 2011 - March 2014

• Managing Department Progressive Maintenance Team Leaders
• Site Maintenance Planning & Scheduling System Owner, deploying global PM standards, auditing the site & developing action plans to bridge gaps
• Developing Maintenance Plans & Strategies, ensuring execution on time with quality
• Ensuring compliance to Safety JSA-JSP (Job Safety & Procedures) & Quality MS&P (Maintenance Standards & Procedures) requirements
• Leading the Breakdown Elimination System using IFA (In-Depth Failure Analysis)
• Developing Predictive Maintenance Strategies & Implementation
• Laundry Packing Maintenance KPIs & Lines Process Reliability above GBU targets
• Maintenance Cost Management & Budgeting Control Owner
• Leading the Parts Stocking Strategy & Inventory Reduction Project
• Leading the Implementation of PM Step 4 for IWS Phase III
• Representing Dammam Plant in the Regional PM Pillar Meeting
• Leading Equipment’s Upgrades & New Projects Start-Up

Company industry:
FMCG
Job role:
Maintenance, Repair, and Technician

Site Process Reliability Leader

March 2011 - October 2011

Procter & Gamble (Dammam Plant)

Khobar, Saudi Arabia

March 2011 - October 2011

• Global benchmarking of Lean Manufacturing KPIs for House Hold Care & Beauty Care
• Optimizing Manufacturing Standards across depts. to drive key process improvements & loss/waste elimination
• Lines Process Reliability & Run Efficiency above GBU targets
• Plant Applications RE Proficy LEDS (Line Events Data System) Site System Owner
• Leading the SME (Subject Matter Expert) development project
• Site Maintenance Planning & Scheduling System owner & SAP Maintenance Key User

Company industry:
FMCG
Job role:
Engineering

Site Progressive Maintenance Systems Leader & SAP Maintenance Key User

March 2009 - March 2011

Procter & Gamble (Dammam Plant)

Eastern Province, Saudi Arabia

March 2009 - March 2011

• Integrating all departments in the site through the implementation of the global and standardized systems of IWS (Integrated Work Systems) through Lean Manufacturing
• Developing and sustaining sites’ capability and setting Plant standards that deliver cost reduction, equipment availability improvement and spare part inventory reduction
• Identifying Plant PM Pillar needs for additional capability development
• Developing and managing the Plant PM Pillar master plan & score card
• Monitoring the implementation and health of PM Steps and Systems
• Leading Plant PM Pillar Team meetings & Participating in Regional PM Pillar meetings
• Owner of Plant PM Pillar standards & systems
• Owner of SAP Maintenance & Stores implementation
• Owner of Plant Maintenance SOP (Standard Operating Procedures) as per Quality Assurance Key Elements
• Ensuring good succession planning and qualification of Department PM Pillar leaders & PM Pillar systems owners
• Leading the calibration steps & systems audits for Departments

Company industry:
FMCG
Job role:
Management

Technical Marketing Advisor

March 2008 - February 2009

Hilti

Jeddah, Saudi Arabia

March 2008 - February 2009

• Provide Senior Level Customer Sales and Technical Support
• Provide professional advice to customers in selecting Hilti’s innovative products based on trade
• Provide detailed reports as required for Senior Management
• Marketing and demonstrating to introduce new products to the market
• Ensure company wide compliance of standard operating procedures, health, safety and quality standards

Company industry:
Civil Engineering
Job role:
Marketing and PR

Heavy Equipment Engineer

April 2005 - November 2007

MANTRAC (Sole Dealer of Caterpillar in Egypt)

Alexandria, Egypt

April 2005 - November 2007

• Performing direct customer sales in key areas; promoting and maintaining customer relations with major accounts to meet sales targets and budgets
• Discussing prices, after-sales customer service, guarantees and delivery schedules with customers
• Preparing quotes based on corporate pricing guidelines and handling sales-associated paperwork, contracts and legal requirements to ensure finalizing deals
• Following up with workshop and spare parts departments to deliver equipment to customers on time
• Calls on management representatives at commercial, industrial, and other establishments to convince prospective customers to buy products
• Preparing a daily report of customers coverage (calls & visits) and profiles
• Maintaining and updating a computerized customer and prospect database
• Carrying out market research, competitor and customer surveys
• Identifying new prospective customers and covering existing customers

Company industry:
Sales Outsourcing
Job role:
Sales

FAMILY BUSINESS

July 2003 - March 2005

NAMYS TRADING & INDUSTRIAL CO., LTD.

Egypt

July 2003 - March 2005

• Running two clothing outlets
• Supervising and leading a team of salesmen
• Products exhibiting and displaying
• Responsible for stock control, planning and forecasting
• Purchasing suitable materials, model and price negotiating
• Maintaining supplier's relationships and key accounts
• Handling company's outlets accounts payable/receivable and cash transactions
• Visiting and participating in fashion exhibitions
• Market researching and scanning; searching for new market segments and new suppliers

Company industry:
Textile & Apparel Production
Job role:
Community Services

Education

FACULTY OF ENGINEERING, ALEXANDRIA UNIVERSITY

June 2003

June 2003

Bachelor's degree, Production Engineering (Industrial)

Egypt

ALEXANDRIA LANGUAGE SCHOOL (A.L.S)

June 1998

June 1998

High school or equivalent, Thanaweya Amma

Egypt

High school - Mathematics

Skills

Reliability Engineering
Expert
Reliability Engineering
Expert
Maintenance Planning
Expert
Maintenance Planning
Expert
Lean Manufacturing
Expert
Lean Manufacturing
Expert
Maintenance Management
Expert
Maintenance Management
Expert
Predictive Maintenance
Expert
Predictive Maintenance
Expert
MS OFFICE
Expert
MS OFFICE
Expert
MS PROJECT
Intermediate
MS PROJECT
Intermediate
VISIO
Intermediate
VISIO
Intermediate
PHOTOSHOP
Intermediate
PHOTOSHOP
Intermediate
AUTOCAD
Intermediate
AUTOCAD
Intermediate
SAP (Maintenance & Stores)
Expert
SAP (Maintenance & Stores)
Expert
Plant Manufacturing Applications (Proficy RE, PeCIL)
Expert
Plant Manufacturing Applications (Proficy RE, PeCIL)
Expert
Reliability Engineering
Expert
Reliability Engineering
Expert
Maintenance Planning
Expert
Maintenance Planning
Expert
Lean Manufacturing
Expert
Lean Manufacturing
Expert
Maintenance Management
Expert
Maintenance Management
Expert
Predictive Maintenance
Expert
Predictive Maintenance
Expert

Languages

Arabic

Expert

English

Expert

Training and Certifications

Training
Management Impact
TRACOM Learning
Apr 2015
T&D Process Kaizen Expert
SC Johnson
Jun 2015
FI Process Kaizen Expert
SC Johnson
Sep 2017
Train The Trainer
SC Johnson
Nov 2015
Leadership
Coach in a box
Oct 2016
Enzyme Hygiene / Hygiene Engineering School
Procter & Gamble - Brussels
Jun 2013
Predictive Maintenance
SKF
Aug 2012
Failure Mode, Effects and Criticality Analysis (FMECA)
Procter & Gamble - London
Mar 2012
Reliability Engineering
Procter & Gamble
Apr 2010
Effective Business Writing
Procter & Gamble - Jeddah
Aug 2009
Couching For Everybody
Procter & Gamble
Apr 2009
Loss Analysis/Elimination Training
Procter & Gamble
Feb 2010
Quality Assurance Key Elements
Procter & Gamble
Jan 2012
Root Cause Analysis
Procter & Gamble
May 2009
Process Reliability Fundamentals & Strategic Measures
Procter & Gamble
Oct 2010
Focused Improvement Unified Problem Solving
Procter & Gamble - Cairo
Jul 2010

Hobbies and interests

Tabble tennis
Billiards