Head Of Operations
Brothers Gas
Total years of experience :11 years, 10 Months
Key Responsibilities:
• Responsible for overall operations which includes production, maintenance, projects,
warehousing, Quality Control, Logistics, Distribution, QMS.
• Production includes - Helium Transfill facility, Air gases, Ammonia, Refrigerants Filling Stations,
Test shops.
• Supervision on 50+ fleet distribution and Maintenance.
• Management of 100+ T75 ISO tanks through proper maintenance and allocation for Export &
Local Sales and raw material sourcing.
• Liase with different suppliers for product costing and uninterrupted supplies.
• Supervision on import shipment sourcing and make availability of products for sale.
• Creates SOP's and review on regular intervals to ensure the continuous process improvements.
• Implement QHSE policy strictly and ensure its being followed.
• Involves in Management decision makings for strategic planning towards future developments
and projects.
• Effectively involves in conducting supplier audit and part of supplier evaluation team.
• Technical lead for approving raw materials, products, machineries, analytical instruments etc.
• Involves effectively in cost cutting and improve the process performance through effective
planning and introducing new technologies.
• Responsible to set KPI's for different departments and ensure its being met through continuous
evaluation.
• Ensure Machine downtimes are minimized and expanse remains as per agreed budget.
CV Mechanical Engineer | Industrial And Specialty Gases
• Annual Budget preparation based on sales projection and involve in management meetings for
investment proposals.
Highlights-
• Working on establishing project worth value of 400 million PKR which includes warehousing, Air
gases filling station and lubes toll blending.
• Successful design, erection and fabrication of N2O, Entonox filling station in containerized
solution
• Had successfully designed and erection of filling system for FM 200/Novec, DCP filling and
portable cylinder HT facility.
• Working on Specialty Gases Plant project installation.
• Acquired FSSC 22000 for the supply of Food grade gases
• Had successfully executed maintenance and repair facility for T75 ISO tanks and cryogenic tanks.
• Had successfully installed and commissioned Liquid Helium Transfilling facility.
• Had successfully established facility for refilling of inergen/ Argonite cylinders (140 L @ 300 Bar)
• Working on Refrigerant filling station.
Operations Manager | Brothers Gas Bottling and Distribution
• Look after overall Plant, distribution, logistics and warehouse operations
• Budget preparation and cost control to run operations within submitted budget plan.
• Responsible to control overall production process, loss control and maintenance of Air gas
cylinder charging stations, medical gases, helium transfill station, ammonia gases filling, test
shop facility etc.
• Responsible for supplier evaluation, audit and control on product quality and cost control by
reducing raw material cost.
• Leading and execution of new projects and ideas for new investments within agreed budget
and deadlines.
• Design and Execution of Projects to optimize the workflow process strategically to improve
work efficiency without increasing the OPEX.
• Responsible for CES design, execution, site surveillance and approvals for successful execution
of Bulk / Packaged/ mini bulk projects at customer sites in safe and efficient manner on agreed
deadlines.
• Branding and introduction of Packaged gases in market proving technological and
differentiation with other supplied products.
• Overall Plant and Machinery maintenance and monitoring to minimize the cost and down time
by implementing best operating standards set as per the design.
• Responsible to handle 60+ T75 ISO tanks timely maintenance and recertification to support
export operation.
• Responsible to develop SOP's, execution and governance of respective departments for
successful implementation.
• Responsible for ISO 9001:2015, 18000, 45000 implementation.
Highlights-
• Successful design, erection and commissioning of Liquid Helium Transfill facility.
• Reduce LAR losses upto 80% through installation of argon recovery system.
• Had reduced significant cost of 1M AED year on acetylene cost without affecting product
quality and standards.
• Significant cost reduction upto .8M AED/year in distribution department.
• Projects- Installation and Commissioning of Cryogenic Storage Tanks, Cryogenic Tank
Maintenance, BOQ Preparation, Project Budget Estimation & Costing, Material Co-ordination,
Gas Manifold Installation, Installation and Maintenance of Remote Level Monitoring Device,
Annual Maintenance Contract for Installed Tanks and Equipment, Managing Fabrication Shops.
• Plant Operation- Key responsible person for Liquid Raw Material Planning and operation for
Plant, Bulk and Export Customers, Liquid Planning and Deliveries Coordination, Liquid Losses
Minimization, Responsible for Plant Operation and Production, Plant Equipment Maintenance,
Charge of Hydrostatic Testing Facility (DOT Certified Center), Helium Trans filling, Daily &
Monthly Production Reports, Losses Report, Monthly & Yearly Budget Submission, Bulk Liquid
Deliveries, Raw Material and Final Product Analysis, Attending Customer Complaints and prevent
recurrence, Spare Parts Planning, ISO Audits and documentation.
• Purging Jobs- Key Responsible for Material Planning, Costing, Material Co-ordination to
implement and carry out Purging Related Jobs and Pressure Testing LPG Tanks, Pipelines etc.
Responsible for all filling/refilling of specialty gases mixtures as per FFSG designed principle
and capability.
• Review all incoming orders and schedule the blending jobs.
• Ensure that all cylinder inspections and refilling process are carried out as per operations
procedure and work instructions and all specialty gas product cylinders are distinctly identified to
standards.
• Has to ensure that all blending jobs are finished within the guaranteed lead time.
• Management of customer complaints and other non-conformance issues both internal and
external (complaints) by identifying root causes, taking corrective actions and standardizing
new work procedure to prevent re-occurrence.
• Ensures that incident rate in plant is maintained at Zero all the time, in terms of damage to
assets and injuries to personnel.
• Ensures the house keeping of the Specialty Gases Facility.
• Has to monitor the usage of raw materials and plant spares. Have to submit a monthly raw
materials/ plant spares consumption reports to operations manager by the last day of the
month.
• Manages the maintenance of equipment in FFSG by:
• Planning the calibration program of Floor Scales and Analytical Balance and maintenance
program for other equipment.
• Maintain the updated records of the calibration program.
• Check that all other equipment and piping are in good operational conditions.
• Has to perform analysis of various mixtures to verify the concentration of each components in
the mixture.
• Has to review and approve internal laboratory results for product release, as needed following
all the laboratory practices & procedures and issues the COA and COC accordingly.
• Responsible for analytical method development (Gas Chromatograph)
• Well versed in Basic statistical techniques and mathematical calculations.
Daily Production Planning for Different Gases such as Oxygen, Nitrogen, Argon, CO2, Acetylene,
Mix. Gases etc.
• Attending to any machinery breakdown and to lead the team with maintenance activities.
• Maintaining minimum inventory of spare parts for different plant machineries
• Optimize production Costs for different products.
• To ensure basic safety at all times.
• Responsible for manpower and shift planning.
• Co-ordinate with Logistics Department for their requirements and to ensure its smooth delivery of
products within provided lead time.
• ASU safe startup, smooth operation, and shut down of the plant through PLC (Honeywell).
• Ensuring smooth operation of fractional columns, compressors, heat ex-changers, driers, expansion
turbines to yield Oxygen, Nitrogen as per the purity requirements.
• Responsible to prepare PM and to ensure it is being implemented.
• Responsible to operate the plant as per the set parameters and to troubleshoot, suggest in order to
operate the plant smoothly and efficiently without affecting the productivity.
• Responsible for plant monitoring and to ensure its smooth operation at all times.
• Attending to technical queries from customers.
• Responsible for smooth operation of Acetylene Plant.
• Attending to breakdown and provide with necessary solution without affecting production process.
• Responsible for implementing IMS as per ISO 9001:2008 standards
• Working as sub Management Representatives and to conduct internal audits as per the schedules.
• Working with management representatives to create objectives for different departments and
perform routine inspections whether it is being implemented.
To ensure that the cylinders are filled to the appropriate standards andrequirements.
• Working with the
Does feasibility study on different solar technologies and provide the suitable solution for
investment in order to maximize the profit for the company within the SaudiMarket.
• Contacting different companies and know about their latest products and development in the
field of solar energy.
• Calculating Return on Investment period for different existing technologies.
• Working in developing energy efficient buildings (Green Energy).
• Feasibility study on Vapor Absorption Air Conditioning System.
• Feasibility study on energy storage using batteries for the complete off-grid system.
• Designing battery storage system for complete off-grid Technology.
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