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Mohammad Ibrahim, Factory Manufacturing Excellence Head

Mohammad Ibrahim

Factory Manufacturing Excellence Head·Nestlé Waters - Saudi Arabia

Saudi Arabia

Bachelor's degree, Mechanical Engineering

Work experience

Total years of experience: 12 years, 11 months

Factory Manufacturing Excellence Head

May 2022 - Present

Nestlé Waters - Saudi Arabia

Medina, Saudi Arabia

May 2022 - Present

Build value stream mappings and ability to use Lean tools and DMAIC methodology in
improvement projects

Monitor and ensure that teams are actively applying the Lean Process and Six-Sigma in a
correct manner to solve chronic problems, remove waste and to plan new products

Improve operational efficiencies & process capabilities using lean principles and six sigma
techniques

Train, support,
develop and coach plant leadership teams from statistics to change management and to
process design strategies

Company industry:
FMCG
Job role:
Manufacturing

Head of Production

September 2018 - May 2022

Nestlé Waters - Saudi Arabia

Medina, Saudi Arabia

September 2018 - May 2022

- Ensure applying comprehensive production plan efficiently at the line, by managing professional team of line leaders, technical operators & labors.

- Train, coach and asses the line leaders and build their competences to achieve line agreed KPIs with the factory manager.

- Ensure applying the Q-HSE standards controlling the team behavior by spreading the desired culture among the shop floor.

- Optimize the process flow by improving the efficiency as well as reducing the cost of production.

- Estimating, negotiating and agreeing production budget with factory manager & collaborate in the factory saving projects.

- Apply continuous performance improving system and cost saving projects using TPM activities (SWOT, OMP, Cascading Measure, Operation Reviews, Basic problem tools & Standard Routine Management System...6 sigma).

- Leading & Organizing Goal Alignment pillar team serving the business goals through defined priorities, projects and activities.

Achievements
- Improve efficiency of PET line from 50-70.6 % in the duration 2015-2018.
- Reduce Rejection % in HOD line from 3.2% to 1.7% in the period 2019-2020 which hit more than 1 million SAR saving.

Company industry:
FMCG
Job role:
Manufacturing

Production Engineer

June 2015 - August 2018

Nestlé Waters - Saudi Arabia

Medina, Saudi Arabia

June 2015 - August 2018

- Apply weekly production plan, achieving the agreed quantity and quality targets.
- Apply safety & quality standards to reach the best Q & SHE behaviors.
- Optimize the production process to run in the smoothest and profitable way. - Create a comprehensive standard system to sustain practices and results achieved by the team.
- Support maintenance team against any technical issue.
- Leading the daily operation review with other divisions, to stand on the status of the measures (KPIs) and their actions.

Company industry:
Industrial Production
Job role:
Manufacturing

Production Engineer

August 2013 - June 2015

Zalloum Group

Amman, Jordan

August 2013 - June 2015

- Production Planning and Development.

- Supervising and monitoring the production lines performance, and solving production problems in assistance with the responsible employees.

- Supervising the packing section, by checking the products after production in coordination with the quality department, and making sure that the products are packed properly and stored in a proper area before shipping.

- Coordinating with sales, procurement, warehouses, and shipping departments for a daily follow up.

- Making a daily, monthly profits and expenses reports.

- Managing the raw materials for the factory, by ERP system.

Company industry:
Heavy Industry & Metallurgy
Job role:
Manufacturing

Education

Al-Balqa' Applied University

June 2013

June 2013

Bachelor's degree, Mechanical Engineering

Jordan

Skills

Team Leadership
Expert
Team Leadership
Expert
Capability Building
Expert
Capability Building
Expert
Building Strong Teams
Expert
Building Strong Teams
Expert
Communication Skills
Expert
Communication Skills
Expert
Data Analysis
Expert
Data Analysis
Expert
MS office
Expert
MS office
Expert
Cost Reduction
Expert
Cost Reduction
Expert
Process optimization
Expert
Process optimization
Expert
Problem Solving
Expert
Problem Solving
Expert
Communication
Expert
Communication
Expert
Standard Routine Management
Expert
Standard Routine Management
Expert
Leadership
Expert
Leadership
Expert
Continous excellence
Intermediate
Continous excellence
Intermediate

Languages

English

Expert

Arabic

Native Speaker

Hobbies and interests

Video Gaming
Football