Commissioning Manager
BPCL Refinery
Total years of experience :23 years, 6 Months
Promote Target Zero for incidents and provide stewardship reports on Performance Metrics and Lagging
and Leading KPI’s to project management.
✓ As the Owner of the HSE Plan for Commissioning and Start Up ensures that it is implemented and kept as a
live document.
✓ Ensures that all HSE Policies, processes and practices are implemented safely and efficiently during
Commissioning and Startup e.g LOTO, Blind Management, Permit to Work, Chemical Management,
Work at Height and Hose Handling.
✓ Identify and develop new safety requirements as needed relevant to Commissioning and Startup.
✓ Ensure that Life Saving Rules are followed and implemented. Maintain awareness of these.
✓ Maintain close working relationships with different stakeholders.
✓ Ensure and facilitate where necessary Task Risk Assessments e.g Leak Tests, Chemical loading and Filing,
Drying, Oil Circulation e.t.c.
Promote the concept that everyone has the right to stop the work if they feel it is unsafe.
✓ Advise Commissioning Manager of significant HSE issues in a timely manner.
✓ A key aspect is to foster a proactive approach to HSE Management as opposed to a reactive just in time and
disorganized way of working.
✓ Ensure that all near misses and incidents are to be reported to the HSE Manager and Commissioning
Manager in accordance with requirements (e.g verbal report, WhatsApp Report, Early Alert, Incident
Investigation and Recommendation close out, and Lessons Learned)
✓ The owner of the Observation System and is responsible for promoting and raising safety observation into
the observation system.
✓ Review and ensure that the Permit to Work System, Lock Out Tag Out, Working at Height and Confined
Space Entry is working effectively.
Job Profile
Enforce company HSE policy, implement HSE systems, issue company safety notices and safety violation notifications
Prepare Risk assessments, Job Safety Analysis, etc. with respect to Method statements for construction operations
Inspect sites and conduct safety audits to identify hazards, substandard conditions and unsafe acts
Devise and implement preventive and control measures against risk, hazards & unsafe practices to ensure safety
Ensure Emergency preparedness by conducting Emergency mock-drills at site
Analyze and report accidents/incidents, HSE statistics, and identify trends to develop/implement CAPA
Organize and conduct HSE Meetings with Site Management and monitor implementation of decisions
Continually maintain an appropriate level of awareness, knowledge and preparedness across the work areas to create a culture that prioritize effective HSE plan and balance overall associated costs
Provide regular written reports, as well as other production-related results and updates to the Senior Management Team
Implement corrective actions as it relates to the incident and ensure “lessons learned” are communicated throughout the Company
Conduct Tool Box meeting, safety meetings, safety induction and orientation to new employees
Participate in gap analysis and HSE Improvement Plans, implement the permit to work system
Design and install different kinds of safety signage; inspect Fire, Safety and lifesaving appliances
Provide advice to site on safe transportation, handle storage and use of hazardous materials
Supervise, and coordinate training programs to increase proficiency in safe practices and promote HSE consciousness
Present corporate HSE issues recommend appropriate measures, and secure management approval
Incorporate HSE benchmarks as part of contractual obligation and consider the same for periodic performance review
Review, control & update all safety management systems, operating manuals, risk assessments and staff HSE training programme
Develop, implement and support HSE programs to ensure compliance with company standards & requirements
Establish and implement standards of compiling, analysing and reporting of all injuries, risks & hazards
Supervise HSE activities and review HSE plan annually or as and when a change is required
Conduct safety audits, coordinate external audits and provide CAPA for closure of NCRs.
Support project team to prepare suitable method statements, and risk management plan
Provide tool box topics and confirm ensure if tool box meetings are held as per schedule
Conduct planned site visits, identify problems (if there is any) notify that to various levels accordingly
Key Highlight
Managed plant and construction safety involving 1350 direct staff members and 2000 contractors & sub-contractor
Delivered training on topics such as Work Permit, Lockout/Tag out, Risk Assessment & JSA, HAZOPs and Hazard Communication
Established the highest Safety Standards for SHEM; won Ma’aden CEO Award in 2017 (Gold), 2016 (Silver) and 2015 (Silver)
Successfully installed 2400 safety sign boards; developed and implemented various Safety Banners and Campaigns such as Injury prevention, quit smoking, heat stress, work permit system, lockout/tag out, conveyor safety
Successfully implemented effective on-site safety programs by delivering relevant trainings, presentations, campaigns, safety stand-downs and conducted site inspections
Investigated the Near Miss Incidents, Fire Accident, Vehicular Accidents, Property Damage Incidents and Workforce Disciplinary Incidents with proper appropriate corrective and preventive measures for avoiding recurrence
JOB PROFILE:
Engaged in HSE statistics & calculations.
Conducted weekly and monthly contractor safety officers meeting.
Participate in PHA/HAZOP/HAZID/PSSR/MOC/QRA/JSA/SOP/SMP/RCA
Inspects all existing fixed and mobile plants, equipment and installations in assigned area of responsibility to ensure adherence to Company's established Safety rules, standards and codes of practice.
Monitors implementation of the approved annual safety programme, Audits compliance with all safety and environmental protection regulations and procedures.
Promotes awareness of site personnel to safety. Investigates industrial incidents/ accidents and writes related statistical and analytical reports.
Frequent contacts with all levels of site personnel to ensure adherence to safety standards and co ordinate conducting fire and safety drills.
Works according to Company's established standards and procedures. Exercises latitude and judgment when investigating incidents / accidents. Reports major problems to Supervisor.
Highlights and identifies abnormalities, deviations and substandard practices to concerned Divisional / Departmental Heads recommending corrective remedial measures and follow up implementation of same.
Identifies imminent hazardous areas, assesses potential impact/risk and enforces immediate implementation of remedial actions.
JOB PROFILE:
Responsible for leading the designated area HSE Management.
Leading and monitoring all daily weekly & monthly HSE activities.
Preparing Daily, weekly, monthly HSE activity reports.
Maintaining of HSE related documents.
Participate in the daily O&M meeting, PTW meeting, Start-up meetings, Inspection, Joint walk thru.
Participate in HAZOP/HAZID/PSSR, Risk Assessment, JAS, SIMOPS, Audits, Walk down round, and various audits as and when required
Coordination with Project and operations team for safe Construction, erection, Pre-commissioning, Commission of facility and safe execution of job.
Prepare inspection report, Punch list of walk down observation and follow up for compliance.
Imparts Mandatory HSE Training,
Inventory management of HSE equipment's, Fire equipment's, permit books etc.
Conduct monthly Contractor meetings,
Carry out Vehicle Inspections, HSE Inductions.
Conduct various HSE awareness program and campaigns
Maintains all HSEF statistics /SOPs/Statutory records /regulatory documents/ Training records/Incident/Accident/near miss reports, Mock drill reports, MOM etc. in proper and accessible location.
Assist and advise on Safe execution of Jobs pertaining to Construction.
Actively involved in Preventive/predictive maintenance, shutdown/turn around maintenance of static equipment. Static equipment like exchangers, tower/column, fired tube heater/reformer, reactors, pressure vessels, fin fan cooler, valves, boiler, storage tank: as well as disalter, separator, oil wells, gas manifold. I crossed these maintenances with safety precautions. Worked in hazardous area, like H2S, CO, SO2, SO3, CL2, F2, HF, NH3, C6H6, C2H4O Was familiar with PEL/TLV/TWA/STEL/LEL/UEL
B. E in Mechanical Engineering