Senior mechanical maintenance engineer
Solb steel
Total years of experience :15 years, 5 Months
Senior rolling mill mechanical maintenance engineer, acting section head.
responsible for all mechanical maintenance affairs for rolling mill plant.
• Managing rolling mill maintenance team by assigning, following up and supervision of maintenance plans, checklists, troubleshooting, 24/7 shift duty schedules.
• Achievement of company targeted cost per ton& machine availability.
• Implementation of preventive maintenance using SAP.
• Implementation of condition monitoring (Temperatures, vibration& oil analysis).
• Implementation& preparation of greasing and lubricant changing schedules.
• Preparing& application of failure modes and effect analysis (FMEA), root cause analysis (RCA)& control plans.
• Creating history card for plant equipment.
• Continuous improvements of equipment performance.
• Performing equipment modifications to achieve higher performance.
• Strategic planning for the required spare parts.
• Coordination with other departments.
• Training of the maintenance crew.
• Application of 5s method in workplace.
• Application of Work permits, lock out tag out.
Rolling mill mechanical maintenance engineer.
• Leading maintenance shift crew by assigning& supervising individual tasks, troubleshooting, planned maintenance& performing inspection.
• Implementation of preventive maintenance.
• Preparing and raising failure reports with root cause analysis
• adapt maintenance tools and procedures to improve equipment utilization and reliability.
• Improve trouble shooting by making procedure depending on the probable causes.
Mechanical maintenance engineer 2010-2013.
Worked for (ASEC) in Nahda cement, Sinai white cement, Al Salam cement in all cement plant areas& various designers’ equipment.
FLS, POLYSIUS, KHD
LOESCHE, ATOX, FULLER& Tube mills.
Hummer& BLOW BAR& roller crusher crushers.
VENTOMATIC packing plant
Circular& linear reclaimers
FLS grate cooler& IKN cooler
All types of conveying systems
• Troubleshooting of all plant hydraulic& lubrication systems.
• Troubleshooting of all mechanical issues in cement mill, raw mill, crushers, packing plant& rotary kiln.
• Execution of planned preventive maintenance.
• Execution of inspection work orders.
• Ensure equipment’s availability& reliability.
• Reduce maintenance time by making maintenance procedure.
• Ensure spare parts cost reduction.
• Training of the mechanical crew& improvement of maintenance skills& procedures.
• Ensure corporate policies and standards are followed.
• Promote a safe and environmentally sound workplace.
• Being a part of commissioning and preparing punch list for Al Nahda plant.
Mechanical inspection engineer 2009-2010
Qena plant Cement mill& packing area
• Inspecting area equipment according to planned check lists using tools like vibration measurement devices& hand pyrometers.
• Identification of vibration causes.
• Making history card for each equipment.
• Creation of work orders& coordinating with maintenance for execution.
• Ensure equipment performance is trouble free by the application of planned preventive maintenance, operation manuals& suppliers’ instructions.
• Collect& analyze equipment failures, repair history to access the effectiveness of the preventive maintenance, make control plan and modify Preventive& predictive maintenance plans.
• Leading maintenance shift crew by assigning& supervising individual tasks, troubleshooting, planned maintenance& performing inspection.
• Implementation of preventive maintenance.
• Ensure minimal equipment downtime.
• Preparing shift reports.
• Updating equipment history card
B.Sc. of Mechanical Engineering, Power Section, Asyut University. •Selected by the faculty to participate in the universities quality program conference held in Asyut University which will certify the faculty internationally. •Was a member in students union 2003. •Participated in student’s activities during the faculty time.