Mohammed Fawaal, Staff Analyst

Mohammed Fawaal

Staff Analyst

Sipchem

Location
Saudi Arabia - Jubail
Education
Bachelor's degree, Science of Chemical Engineering Technology
Experience
10 years, 9 Months

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Work Experience

Total years of experience :10 years, 9 Months

Staff Analyst at Sipchem
  • Saudi Arabia - Jubail
  • My current job since February 2020

Evaluate Carbon foot print for individual sipchem plant
Develop Cp/ Cpk master data files for 2019 and 2020 for polymer products.
Develop and issue monthly products quality report
Provide support technically to marketing team
Lead Task force to evaluate the feasibility to meet the requirements of Pharma THF.
Develop compatibility Matrix for all liquid products of sipchem

Process Engineer at Sipchem
  • Saudi Arabia - Jubail
  • June 2015 to June 2020

Monitoring the critical parameters & equipment for International Diol Company (IDC) plant on daily basis
Optimizing the process of the plant by mentoring the plant main parameters
Mentoring the catalyst performance for Malic Anhydrite (MAn) & Hydrogenation catalyst in IDC plant
Create and issue weekly monitoring report & quarter report for IDC plant performance
Provided technical support to:
1. Diol plant during T/A during 2015, 2016, 2017 and 2019
2. Methanol plant during T/A in 2015
3. Acetic acid plant during T/A in 2017
Led the reduction activity of hydrogenation catalyst for IDC.
Led the butamer catalyst activity for IDC
Led the molsiv activity replacement activity.
Led RCA for the frequent leak of isolation valves in Net Gas Scrubber (NGS).
Led desulfurization catalyst replacement is methanol plant.
Participating effectively in:
1. BDO revalidation HAZOP at beginning of 2017.
2. Butamer revalidation HAZOP at mid of 2018.
3. MAn revalidation HAZOP at end of 2018
4. IDC LOPA (SIL) verification for Butamer, MAn and BDO in 2017.
5. MIRA for boiler tubes rupture.
6. RCA for Net Gas Scrubber (NGS) heavy body leak.
Provided technical support to Acetic Acid plant during emergency shutdown
PHA leader for more than 100 PHAs
Developed a chemical interaction matrix for IDC, which will improved the team understanding for the potential HAZARD reaction
Completed an investigation for the hot spot in MAn reactor during the break in period
Supported reliability department to evaluate the criticality of all Diol plant equipment
Developed a logic to optimize the steam venting of IDC, and it had been reduced from ~ 600, 000 MT to 53, 000 MT. Around 12, 500, 000 SAR had been saved in 2018
Developed file to calculate and report the flaring, which saved ~ 2 millions SAR
Led RCA for the major fouling in the cooling water exchangers.
Work with PE and operation to evaluate the newly project for butane optimization.

Production Engineer at sipchem
  • Saudi Arabia - Jubail
  • September 2013 to June 2015

Evaluate current production activities and make recommendations for improvements.

Implement cost reduction initiatives while maintaining high quality standards.

Develop operating instructions and equipment specifications for production activities.

Provides training and guidance to team members to accomplish production goals.

Stay current with product specifications, engineering technology and production processes.

Education

Bachelor's degree, Science of Chemical Engineering Technology
  • at Yanbu Industrial College
  • April 2013

Yanbu Industrial College - Bachelor Degree Graduation Date: 2012- 2013 Major: Chemical Engineering Technology GPA: 3.29 - 4.00 EXPRINCE R.C. Environmental control department - Chemical Analyst. Chemical analysis of water and waste water contents. Lab preparation (preparing the chemical agents, cleaning the glass wear, calibrating the analysis devices .. atc) YIC. Senior Design Project - Project Designer Design of Micro Tube Circulating Fluidized Bed (MTCFB) which included design of: (Design of plenum chamber, gas distributor, riser, riser exit, downer, downer inlet, and design of the humidification system) R.C. Strategic Planning & Investment Development Sector - Industrial Specialist. Study & review the feasibility study of the new industrial projects. Allocating the appropriate land with utilities required.

Bachelor's degree, Chemical Engineering Technology
  • at Yanbu Industrial College
  • June 2010

Yanbu Industrial College - Diploma Degree Graduation Date: 2010-2011 Major: Chemical Engineering Technology GPA: 3.5 - 4.00 Second Honor

Specialties & Skills

Polymer Science
Chemical Engineering
Chemical Dependency
Chemical Processing
Chemical Plants
Good computer use skills
Leader ship skills
leadership
Public Speaking

Languages

English
Expert
Arabic
Native Speaker

Memberships

Sipchem Toastmasters Club
  • VP Education
  • June 2015

Training and Certifications

Six Sigma Green Belt (CSSGB) (Certificate)
Date Attended:
June 2021
Six Sigma Black Belt (CSSBB) (Certificate)
Date Attended:
June 2021
Iso 9001:2015 Lead auditor (Certificate)
Date Attended:
April 2021
Valid Until:
March 2026

Hobbies

  • Public Speaking
    The ten projects of confidence speaker are Completed in Toastmaster club