QA/QC Supervisor
Air Products
Total years of experience :12 years, 8 Months
1.Conducted planned inspections, surveillance inspections and release hold points by signing various quality and test records (ITRA) as proof of Inspection as per the specifications.
2.Validated the installation of the works by performing inspections according to the Inspection and Test Plan (ITP) and maintaining the findings on the Quality Record (QR).
3.Performed inspection of material listing and verification of vendor documents (VDR)in OPEN TEXT(OT) with materials, material test certificates and approved vendor lists
4.Governed installation and inspection of Low Voltage Cables and MV by means of direct buried cable & conduit trenches, above grade conduits and cable trays from source to load.
5.Steered efforts for:
o Inspection of Continuity and Insulation Resistance Test for Cables before the installation stage
o Installation inspection of conduit including PVC, RGS, EMT with Conduit Fittings (LB’s, Seal Fittings) as per IFC and
Area of Classification
o Above Grade Conduit (RGS and EMT) and Below Grade Conduit (PVC Coated RGS, PVC)
o Installation Inspection of Conduit Routings, Conduit Duct Banks and Electrical Manholes in accordance with AP
standards and accepted drawings.
6.Managed installation and examination for hazardous location, Conduit Sealing and Fire-Retardant Seal for all conduit and Cable Tray entries through Wall Penetrations of plant buildings (PDC) and control cabin entries.
7.Administered:
o Cable Tray Installation, Supports, Bonding, Expansion Splice Plates and Installation of the Cables on the Cable
Trays as per IEC and AP standards.
o Inspection for installation of instrument racks, junction boxes, consoles, instruments, impulse tubing, and leak
test as per AP standard hookup drawings.
o Installation inspection of electronic, pneumatic instruments, control & On-Off valves, Emergency shutoff valve,
Flow, Pressure, Level & Temperature Transmitters, Switches & Indicators for Yokogawa, Fisher, Rosemount, Honeywell, and ABB as per Orientation drawing and hookup drawings.
8.Assessed P&ID, Instrument Specification Sheet (ISS), Instrument Data Sheet (IDS), Instrument Installation Sheet
(IIS), Wiring Diagram.
Affianced with:
o Grounding and Lightning Protection Installation.
o LV Cable (Power, Control & Instrumentation) and MV Cable Termination and Torque Testing Visual Inspection accordance with NETA and AP Standard Procedure.
o Inspection of High Potential Withstand Test for MV and HV cables / Cable Bus with Safety and Step by Step.
8.Engaged in:
o Erection of the LV and MV Motors with agreed installation and testing procedures
o Lighting, lighting panel and small power installations
o Low voltage and medium voltage Switchgears installation(34.5kv, 13.8kv, 4.16kv, 480kv)
o Performing inspection stage by stage for erection of transformer (115KVA/34.5KVA, 13.8KVA/4.16KVA).
Accomplished the installation of Fire Alarm Devices including Gas Detectors, combustible flame detectors, Toxic gas detectors, Smoke Detectors, Heat Detectors, Duct smoke Detectors, Beam Detectors, Manual pull Stations, Manual
Release Stations.
9.Led the installation of numerous modules such as Monitor Module, Control Module, Relay Module, Isolator Module, Release Control Module, Zone interface module, FMM-101 Miniature Monitor Module, FMM-4-20 Monitor Module
Safeguarded that the loop folder submitted by the subcontractor consisted of all relevant documents at the time of loop check.
Supervised loop checking for level transmitter, pressure transmitter, temperature transmitter, flow transmitter, control valve, on-off valve.
Security Systems
o Installation inspection of Arm barriers, turnstiles, sliding/swing gate.
o Installation of CCTV’s camera: Dome, bullet & PTZ.
o Access control system: Card reader. magnetic lock, Push button, Emergency brake glass, Door contact, Panic button, ID Printer.
Client: Saudi Aramco (Gas compression projects) Prepared project Quality Plan (As per ISO 9001: 2015), Quality Manual and Audit Plan and standard Operating Procedures (SOPs). Responsible for the implementation of the Project Quality Plan. Well experienced in preparing QMR. Conduct Senior Quality management review meeting in every six months and highlighted all issues to the Top management in order to improve Quality Management system. Discussed Quality objectives Ensured continual improvement within the quality control systems and culture Review Project IFC drawing during (60% and 90% stage), RED Marksup and As-Built drawings. Ensured that all inspections as identified in approved inspection and test plan (ITP) are attended by the relevant QA/QC inspector. Ensured use of latest revisions of IFC, MS, procedures, ITP, PQP, Project specifications, engineering references and standards are maintained at sites Prepared the quality personnel mobilization plan to ensure quality personnel coverage at project during all activities at all times and coordinate with the client approval of QA/QC personnel as required. Ensured that all quality records are maintained, up-to date, traceable and retrievable. Submitted all quality system deliverables as per client required document. Ensured that all construction activities offered for inspection meets the customer requirements Ensured that any survey and test equipment being utilized on project is calibrated. Continuous review of calibration log Ensured that internal audit conducted every six months as per audit plan and schedule Q requirements and follow up closure and audit findings. Ensured that all internal Audits and external Audits (15 % & 60%) are carried out in accordance with project Audit Schedule and follow up closure of audit findings after verification of quality records and follow up closure of audit findings. Developed training program for all work supervisors responsible for implementing the QA/QC procedures at site. Evaluation of trainee and Training records were maintained Review Inspection assignment package (IAP) prior to submission to SA for approval Coordinate with 3rd party inspection agency and arrange 3rd Party inspection (process and final inspection) prior to delivery of materials at site. Prepared Lesson Learned for QA/QC dept. and collect lesson learn from other dept. and evaluate and implement applicable lesson learned for the purpose of improvement. Prepared PQI data for evaluation and analyzed PQI score and submit management for improvement. Investigate the root cause analysis of NCR and initiate corrective actions. Review welding procedure qualification (WPS) and keep monitoring update list of WPS as PQR's that prepare by welding engineer Coordinate Sub-Contractor and submit welding WPS/PQR/ Welder qualifications and prepared welder JCC Coordinate Sub-Contractor and submit Copper pipe BPS/PQR/ Brazer qualifications for JCC Prepared of ITP and Check list as per project spec. and submit for approval. Participated in weekly progress meeting with the client and internal weekly meetings to communicate the quality levels at project site. Ensured that project quality objectives set by top management for measuring performance. Ensured that the KPI of the project set by Management and established. Prepared special procedure and Method statement as client requirements submit for approval prior to 21 days start of activities Coordinate with NDT 3rd party for NDT procedure and submit SA for approval Prepared weekly Quality highlights and submit to client for information. Reviewed all submittal (IAP, MR, MTS etc) prior to submittal to the clients. Participated in weekly progress meeting with the client and internal weekly meetings to communicate the quality levels at project site.. Review of all contract documents and ensure all resources and requirements for quality system.