Sr. QA/QC Engineer (TPI SERVICES)
Heavy Engineering Industries & Shipbuilding Co.
مجموع سنوات الخبرة :17 years, 8 أشهر
• Review contractor’s quality manual, HSE manual, project management plan, quality plan for project.
• Review contractors project co-ordination procedures, and quality documentation are properly distributed and implemented, as well as monitors project procedures are properly followed by relevant functions.
• Monitor, witness and review project Inspection & Test Plans activities in line with approved contractual requirements approving stage inspections.
• Lead the junior inspectors to understand the drawings, processes, inspection stages & documentation system.
• Review and approve the changes (Engineering change note) engineering drawings/Specifications to assure continued compliance with customer requirements.
• Carry out different types of tests based on customer requirements.
• Coordinating the processes and inspections and getting approvals from clients.
• Investigate all processes in manufacturing, testing and inspection, which create non conformance in the quality of the end product and make recommendations for the elimination of the cause.
• Review, interpretation of non-destructive test reports.
• Raising, follow through and closing of processes and product NCR.
• Rising of final ‘As built drawings’ for finished product to engineering department.
• Preparation and administration of Final Documentation Dossier for project.
• Inspection of all Blasting and Painting works carried in workshop as well as on site at every step.
• Inspection of incoming materials for Painting and Blasting works.
• Inspection of paint compatible with material test certificates.
• Verification of Batch certificates for Abrasives & Paints, Calibration certificates of instruments used to carry out the work.
• Maintaining of weathering monitoring log book.
• Preparation of adequate and accurate record of all stages of work being carried out, materials being used & ambient conditions.
• Coordinate with client and consultant for stage/final inspection by client where required and get clearance from client.
Working as a third party inspector, independent verification party, and to perform inspectional activities as per required codes and standards.
Co-ordinate with the Client/Contractor for smooth and efficient execution of inspection.
Attend site surveys covering industrial inspection and industrial quality maintenance.
Review and asses the suitability of associated equipment according to contractual terms and requirements and inspection clause.
Carrying inspection on equipments and lifting appliances certifying them as individual verification party.
Performing static equipment inspection such as Tanks, pressure vessels, boilers, heat exchangers, columns for the shutdowns.
Witnessing PQR, WQT, Mechanical Testing and review of WPS as per International Codes and project requirements.
Working as a third party inspector, independent verification party, and to perform inspectional activities as per required codes and standards.
Co-ordinate with the Client/Contractor for smooth and efficient execution of inspection.
Attend site surveys covering industrial inspection and industrial quality maintenance.
Review and asses the suitability of associated equipment according to contractual terms and requirements and inspection clause.
Carrying inspection on equipments and lifting appliances certifying them as individual verification party.
Performing static equipment inspection such as Tanks, pressure vessels, boilers, heat exchangers, columns for the shutdowns.
Witnessing PQR, WQT, Mechanical Testing and review of WPS as per International Codes and project requirements.
Review detailed quality and manufacturing plans for each order and confirm key quality control items and hold point including NDT and fabrication procedures.
Review material test certificates, welding consumable certificates, calibration certificates.
Co-ordination with the Client and sub contractor for day to day activities.
Prepare the documents for the QC activities and Test Packages. Updating all QC activities and prepare the Test packages status and Progress reports.
Attending job explanation meeting before the bidding.
Ensuring that all testing and measuring instruments are calibrated as per standards/ requirement.
To ensure timely action on any comments / complaints by the Contractor / Client and closing of Field Observation Reports / NCRs, if any.
Inspection of bare material (Oil, grease and other mechanical defects) before surface preparation.
Monitoring climatic conditions like RH, AT, DPT, WBT & Surface temperature before starting blasting and during blast cleaning and painting period.
Monitoring of painting/coating application activities.
Checking of paint Dry film thickness (DFT).
Final inspection of Painted structure and locate defects like Sagging, tears, dry paint, pin holes, brush marks and marking of low and high DFT areas.
Witnessing PQR, WQT, Mechanical Testing and review of WPS as per International Codes and project requirements.
Material (pipe, plates, fittings, valves) inspection as per project specifications and ASME/API/BS/ASTM Standards.
Review QC dossiers and revalent documents for test pack clearance. Ensuring quality of inspection to BV quality system. Issuing final inspection report with release note after completion of job as per agreed ITP and approved drawings.
Review detailed quality and manufacturing plans for each order and confirm key quality control items and hold point including NDT and fabrication procedures.
Review material test certificates, welding consumable certificates, calibration certificates.
Co-ordination with the Client and sub contractor for day to day activities.
Prepare the documents for the QC activities and Test Packages. Updating all QC activities and prepare the Test packages status and Progress reports.
Attending job explanation meeting before the bidding.
Ensuring that all testing and measuring instruments are calibrated as per standards/ requirement.
To ensure timely action on any comments / complaints by the Contractor / Client and closing of Field Observation Reports / NCRs, if any.
Inspection of bare material (Oil, grease and other mechanical defects) before surface preparation.
Monitoring climatic conditions like RH, AT, DPT, WBT & Surface temperature before starting blasting and during blast cleaning and painting period.
Monitoring of painting/coating application activities.
Checking of paint Dry film thickness (DFT).
Final inspection of Painted structure and locate defects like Sagging, tears, dry paint, pin holes, brush marks and marking of low and high DFT areas.
Witnessing PQR, WQT, Mechanical Testing and review of WPS as per International Codes and project requirements.
Material (pipe, plates, fittings, valves) inspection as per project specifications and ASME/API/BS/ASTM Standards.
Review QC dossiers and revalent documents for test pack clearance. Ensuring quality of inspection to BV quality system. Issuing final inspection report with release note after completion of job as per agreed ITP and approved drawings.
Carrying out welder’s qualification test & WPS and PQR, as per standards.
Make DWR (daily welding report) and fit up report.
Ensure that approved WPS is followed.
Welding consumables and non consumables procedures.
Inspection of fit up, welding sequence & NDT by visually.
Prepare NDT request report for welded joints.
Review of calibration certificates for temperature recorders and other testing equipments.
Maintained certification logs for MPI and hydro test equipment.
Witness Flushing and cleaning of the lines after the pressure test.
Follow safety procedure.
Reviewing PWHT charts and approving it.
Verifying the hardness reports and approving it.
Inspection of incoming materials for Painting and Blasting works.
Maintaining of weathering monitoring log book.
Verification of Batch certificates for Abrasives & Paints, Calibration certificates of instruments used to carry out the work.
Checking of paint Dry film thickness (DFT).
• Coordinate with client and consultant for stage/final inspection by client where required and get clearance from client.
Ensuring that work inspections are coordinated and carried out to specified requirements.
To review the Quality Plan periodically, in consultation with Construction / Project Manager and issue necessary addendums.
Providing necessary assistance for getting approvals from the client for day to day project works.
Ensure that the Mechanical works are executed in complete accordance with the contract requirements/specifications.
Ensuring timely inspection and approval of all materials / equipment delivered / completed installations at site by the client and maintain records.
Review/check As-built Drawings, test & warranty certificates, operation & maintenance manuals and other documents submitted by the contractor for approval.
Visit the construction site daily to check whether all works, materials equipments are in accordance with QA/QC program, project drawing and specification. When defective materials, equipment or workmanship are found, immediate action to be taken to correct them. And reports the corrective action to the site superintendent.
Monitoring the step by step fabrication work in progress at the workshop and assembly of the industrial valves along with its auxiliaries as per design, codes and standard.
Carried out Ultrasonic Testing.
Carried out Magnetic Particle Testing
Carried out Radiographic Testing.
Carried out Die - Penetrant Testing.
Ultrasonic inspection with normal angle beam in welding.
Defect identification and classifying the type of defects and acceptance as per standard.
Carrying out various NDT inspections in elements material pressure vessel valves, end plates, flanges, Nozzle joints.
Erosion & Corrosion testing in pipelines, vessels and exchangers.
Carried out Ultrasonic Testing.
Carried out Magnetic Particle Testing
Carried out Radiographic Testing.
Carried out Die - Penetrant Testing.
Ultrasonic inspection with normal angle beam in welding.
Defect identification and classifying the type of defects and acceptance as per standard.
Carrying out various NDT inspections in elements material pressure vessel valves, end plates, flanges, Nozzle joints.
Erosion & Corrosion testing in pipelines, vessels and exchangers.
Passed out in the year 2011 (I div with distinction). Received outstanding student of the year award for the batch in Mechanical Engineering Department. Received Scholarship worth Rs 5000/- for being the class Topper. Consecutive 3 years College Badminton & Table Tennis Champion (singles and doubles). Represented College for various District Sports meets.