Automation & Control Design Engineer
GEDAC Electric
مجموع سنوات الخبرة :12 years, 6 أشهر
Responsible for the development, commissioning and support of automation and control systems.
Responsible for automation and control systems design, specification, programming, simulation, testing and start-up assistance.
PLC programming from scratch and modifying existing projects on GE proficy machine edition.
Maintain, develop, troubleshoot and validate these systems in a compliant manner.
Performing FAT, project commissioning and training staff.
Making Modification to the existing Control system and designing new system based on a previous one.
Creating and modifying documents e.g. Design approval, Project Drawings, Transmittal sheets, PLC logic diagrams, I/O list, System Alarm & Interlocks etc.
Preparing Test documents and testing the functionality of the Control system.
Providing technical support to customer over the telephone or by email.
Interface closely with the manufacturing process to ensure quality, timely delivery and accurate forecasting for the production floor.
Keep high standards in project engineering, efficiency, on time delivery.
Deliver engineering projects on time, as per budget, with highest quality standards.
Interface with customers (internal and external) for most important projects and technical issues resolution including close interaction and support of the tendering organisation and the manufacturing organization for panel assembly.
Providing Technical support on existing projects.
Deliver model strategy for Protection, Panels, DCS and site services activities.
Contribute to Operation department development & Unit continuous improvement.
Lead EHS/Safety actions and performance: fully compliant with GE rules and processes, ensure engineering teams (own and subcontracted) are properly trained and holders of required qualifications when required.
Fault detection, Installation, troubleshooting and commissioning of sensors, actuators, drives, servo-motors, solenoid switches, relays, PLC, HMI & electrical distribution power panel and control panel.
Programming of ABB ACS800/ACS 500 and Emerson Ac drives.
Modifying PLC programs and panel view SCADA design as per the requirement.
Develop operational knowledge of Atlas Copco chillers and compressors.
Develop practical knowledge of machine operation for making shell and conversion.
In charge of electrical component selection and design.
Modifying PLC programs and SCADA design as per the requirement.
Maintain, Upgrade and Install automated process control equipment for the manufacturing, filling and packaging of the final products & creating Historian reports and performed data queries.
Interpret and revise electrical and instrumentation drawing including ladder logic, loop diagrams, P & IDs, and process flow diagrams.
Install, maintain & troubleshooting equipment like contactor, relays, star-delta starters, transformer, switchgears, frequency drives, bearing, valves, solenoid switches, and pumps consistent with process and control instrumentation maintenance requirements etc.
Working Knowledge on HVAC this includes steam boiler, chiller, heat exchanger & air compressor.
Installation, Testing & Commissioning of Control and Power Panel, Motors, Generators & Transformers.
Supervision and Inspection of control devices.
Fault Detection in Industrial Machines. These include inspection, supervision and repairing.
Inspection of Installation and testing of MV, LV switchgears & panels.
Supervision and inspection of main distribution boards.
Supervision and inspection of secondary distribution boards.
Testing and commissioning of all electrical systems.
Fire Alarm System & Access Door Control Inspection & Installations in buildings and Industries.
Supervision, Inspection & Programming of CCTV (American Dynamic) & Master Clock Using GPS System.
Fault Detection in Panels. These include inspection, supervision and repairing.
Monitoring contractor QC Program. This includes site inspection for compliance. Maintain project safety awareness & enforce company safety policy.
MSc Final Project - Control of Converters and Drives. i. Project was based on the controlling of 24V brushed PMDC motor where direction and motor speed was controlled. ii. Making of Flexible Inverter from scratch which include soldering, H-bridge converter, Dc link capacitor, encoder input, UART port, potentiometer and microcontroller. iii. Developed knowledge of C-programming, MPLab view and uploading program in a PIC microcontroller. MSc Course Work: iv. Flexible Inverter. v. Servomechanisms & System Identification. vi. Data Servo System & Data Acquisition. vii. PLC programming to control the mixing of different product in a tank, traffic signal & programming to control the door of a lift.