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Mohsin Ali, Lead Engineer (Utilities: Boilers/RO/BFW treatment/Tubewells/Air Compressor)

Mohsin Ali

Lead Engineer (Utilities: Boilers/RO/BFW treatment/Tubewells/Air Compressor)·Attock Refinery Limited

Pakistan

Master's degree, Master of Science - MS, Project Management

Work experience

Total years of experience: 21 years, 2 months

Lead Engineer (Utilities: Boilers/RO/BFW treatment/Tubewells/Air Compressor)

November 2022 - Present

Attock Refinery Limited

Rawalpindi, Pakistan

November 2022 - Present

- Provide technical support to refinery utilities team plant monitoring of Boilers, boiler feed water treatment, Compressed Air system, Reverse Osmosis plant and Cooling Towers.
• Lead role as Sr. Process Engineer in developing scope, feasibility study, Front End
Engineering Design (FEED), basic design and engineering for 100 CMPH Reverse
Osmosis plant for boiler feed water, costs 300 Million PKR.
• Provide technical support during MOC and conduct hydraulics, line sizing, pumps
selection and process improvement modifications and suggestions as per API codes
and standards
• Ensure all legal requirements, company safety procedures, and local and state
health and safety regulations are met

Company industry:
Petrochemicals & Refined Petroleum Products Manufacture

Lead Engineer (Crude / Vacuum Distillation)

January 2019 - November 2022

Attock Refinery Limited

Rawalpindi, Pakistan

January 2019 - November 2022

• Provide technical support to operations during MOC and perform hydraulics, line
sizing and advise suggestions for process improvement as per API standards
• Perform Process simulation of Distillation for process improvement and
productivity
• Analyze production metrics and data to determine areas to improve
• Simulation of crude tower for various crude blend change to maximize productivity

Company industry:
Petrochemicals & Refined Petroleum Products Manufacture

Lead Engineer (Sulfur Recovery/Amine Gas Sweetening/Sour Water Gas/SMR)

January 2014 - January 2019

Attock Refinery Limited

Rawalpindi, Pakistan

January 2014 - January 2019

• Lead role as Sr. Process Engineer in Front End Engineering Design (FEED), feasibility, detail design and engineering of refinery projects
• Developed Standard Operating Procedures (SOP) for Pre-commissioning, commissioning / start-up, shutdown and trouble shootings phases.
• Hydraulics study, line sizing, pumps selection and various project modification assistance

Company industry:
Petrochemicals & Refined Petroleum Products Manufacture

Process Design Engineer

January 2013 - January 2014

GS Engineering and Construction

Khobar, Saudi Arabia

January 2013 - January 2014

• Develop Block diagrams, PFD and P&ID development
• Hydraulic calculations for line sizing, Pumps selection
• HAZOP and PSSR
• Aspen Hysys, Pro-II

Company industry:
General Engineering Consultancy

Shift Engineer Refinery (Crude/Vacuum Distillation/NHT/Reformer)

January 2006 - January 2013

Attock Refinery Limited,

Rawalpindi, Pakistan

January 2006 - January 2013

• Monitor and control of all process parameters to ensure safe and smooth operation of
the plants
• Optimize processes by critically emphasizing on Material Balance of Crude/ Vacuum
distillation, Naphtha Hydro-treater, Merox and Catalytic Reforming Units
• Lead maintenance jobs like heat exchanger cleaning and inspection, furnace pig
decoking, pumps and compressors overhauling, process lines and vessels cleaning
during plant turn around
• Lead plant startup, shutdown and turn around activities
• Team Lead during Platforming Catalyst Regeneration under guidance of UOP
consultant, in July 2011.

Company industry:
Oil & Gas

Production Engineer (Polymer)

May 2005 - June 2006

Dewan Salman Fibre Limited

Haripur, Pakistan

May 2005 - June 2006

• Worked as Production Engineer in Polymer Production Unit
• Monitoring of Plant parameters for optimize plant operations

Company industry:
Industrial Production

Education

Riphah International University Rawalpindi Pakistan

January 2020

January 2020

Master's degree, Master of Science - MS, Project Management

Pakistan

Univeristy of Engineering and Technology Lahore Pakistan

January 2005

January 2005

Bachelor's degree, Chemical Engineering

Pakistan

Skills

MS Office tools
Expert
MS Office tools
Expert
Plant Operations
Expert
Plant Operations
Expert
Project Management
Expert
Project Management
Expert
Refinery
Expert
Refinery
Expert
Process Engineering
Expert
Process Engineering
Expert
HYDRAULICS
Intermediate
HYDRAULICS
Intermediate
NETWORK TROUBLESHOOTING
Intermediate
NETWORK TROUBLESHOOTING
Intermediate
PROCESS SAFETY MANAGEMENT
Intermediate
PROCESS SAFETY MANAGEMENT
Intermediate
MS Office
Expert
MS Office
Expert
H2S Training level -II
Expert
H2S Training level -II
Expert
HAZARD AND OPERABILITY STUDY
Expert
HAZARD AND OPERABILITY STUDY
Expert
SIMULATION
Intermediate
SIMULATION
Intermediate
MS Office tools
Expert
MS Office tools
Expert
Plant Operations
Expert
Plant Operations
Expert
Project Management
Expert
Project Management
Expert
Refinery
Expert
Refinery
Expert
Process Engineering
Expert
Process Engineering
Expert

Languages

English

Intermediate

Urdu

Expert

Memberships

Pakistan Engineering Council

Member

January 2006

Training and Certifications

Certifications
LEAN SIX SIGMA GREEN BELT
Lead Auditor ISO 9001:2015

Training
HAZOP
OASIS
Sustainable Energy
IMC UAE , CPD UK

Hobbies and interests

Book and news paper Reading