MAINTENANCE SUPPORT ENGINEER
Qatalum
Total des années d'expérience :19 years, 1 Mois
Test, commissioning and start up of QATALUM Cast house plant (Foundry Alloy and Extrusion Ingots Production Lines);
Ensure correct functionality, operability and safety of Cast-house equipment;
Establish maintenance task lists, review and adjust them as required;
Ensure that the PM task lists are executed on time, under the correct standards and quality;
Ensure that Cast-house processes comply to ISO standards requirements relevant to the satisfaction of customers demands;
Develop isolation procedures leading to safe execution of Planned and Corrective Maintenance tasks;
Ensure the correct identification of spare parts for the equipment;
Trend equipment performance and establish corrective measures to reduce downtime;
Ensure low Mean Time to Repair (MTTR) and high Mean Time between Failures (MTBF).
Improve the reliability of equipment through continuous improvement;
Assist with the correct information and data feeding into the RCAs and the implementation of appropriate corrective measures.
Coach maintenance technicians and supervisors, as well as production personnel;
Identify gaps in knowledge among technicians, supervisors and operators and train the personnel as required;
Identify gaps in equipment performance and implement corrective measures.
Identify opportunities leading to low cost maintenance of equipment;
Develop, implement and update the Automation Mini-Business for Excellence in the Lab;
Ensure team’s goals alignment to Corporate goals;
Develop team members skills and behavior towards the achievement of Excellence in delivering services through standards and best practices;
-Develop and implement Maintenance Plans (Preventative and Corrective);
Management of Contract Agreements
Share knowledge in best practices benchmarking meetings with the sister smelters of Hill-side, Bayside and across BHP Billiton;
Identify improvement opportunities on a continuous basis, plan for, execute and control effectiveness of applied solutions;
Coach new Automation technicians, train and develop them for the position;
Liaise with the University and mentor graduates in acquainting themselves with industrial processes at MOZAL;
Make sure spare parts are available;
Promote health & safety and housekeeping (5S) among team members and among the contractors;
Commissioning of MOZAL Cast-house plant Phase 1 (1999) and Phase 2 (Aug 2003);
Drive improvement of MOZAL Cast-house Processes from the commissioning thereafter;
Ensure reliability of equipment in terms of functionality, operability and availability, by improving Automatic control systems;
Ensure integrity of computerized maintenance data and systems backups;
Conduct Root Cause Analysis and implement measures for equipment effectiveness;
Coach and support Maintenance team in their duties and career path objectives;
Drive change in behavior and technical skills towards achieving Excellence in business at MOZAL, among permanent employees and contractors;
Drive cost effectiveness of processes in use by optimizing energy consumption, reducing failures, and improving the lifecycle of equipment;
Establish measures for improved stability of systems and quick recovery in case of any effected risk;
Deliver lectures in Power Electronics to final year Engineering students, in the Department of Electrical Engineering;
Deliver lectures in Automatic Control to final year Engineering students, in the Department of Electrical Engineering;
Deliver lectures in Automatic Control to final year Engineering students in the Department of Mechanical Engineering;
Deliver lectures in Analogue Electronics in the Department of Electrical Engineering;
Coach students in the learning process, including writing dissertations;
Prepare class materials;
Evaluate students;
Drive consultancy and support services to the Industry in Industrial Process Control and Applied electronics from the Centre For Electronics and Instrumentation;
Perform workshops and presentations;
Build know-how and share with team.
MANAGEMENT SKILLS Project and Organizations Management, with emphasis to: -Planning and Budgeting with Risk -Execution and Control with Risk -Total Quality Management -Management of Strategic Operations -Organisation and Behavioural Management -Contracts and Procurement -Business Sustainability -Portfolio Management -Business Modeling and Structuring
A 5-year engineering course.
