Inspection Section Head & Inspectors Coach
Lafarge Cement Jordan
Total years of experience :22 years, 10 Months
Duties & RespoDuties & Responsibilities: 1. Coordinate the Inspection Program
2. Administer the Preventative and Predictive Maintenance program and review on a regular basis, the quality of inspection checklists and their frequency
3. Doing vibration analysis activities, oil analysis (with sub-contractor), non-destructive testing, ultrasonic activities, infrared activities and all other advanced detection activities as required
4. Conduct personal special equipment inspections on mill liners, gears, drives and the clinker cooler including critical welds using dye penetrate and magnetic particle techniques
5. Supervise oil management program to ensure that all lubrication efforts including sampling, is completed in a timely manner and in accordance with plant requirements
6. Develop reliable and cost effective lubrication strategies aimed at maximizing equipment life and reliability
7. Ensure that environmentally friendly use, reuse and disposal of lubrication materials is performed
8. Record and analyze reports from all maintenance activities in an effort to ensure that all necessary repairs are planned and executed prior to deterioration of equipment and to maximize equipment reliability, make use of available resources and minimize costs.
9. Interface with Maintenance and Operations to schedule and prioritize inspections and repair work and identify any equipment problems, which may be impacting the process negatively.
10. Manage equipment history records in order to provide feed back on work orders, information for preventative and predictive maintenance activities, and to provide environmental compliance assurance documentation
11. Conduct studies as needed in order to increase equipment reliability while reducing maintenance costs, recommend modifications or replacements in order to increase reliability, and design out problems when reviewing proposed capital or major maintenance projects.
12. Leading some root cause failure analysis.
Duties & Responsibilities
- Ensuring the safety of all personnel at all times by suitable strategy, proper job planning and proper communication.
- Manage personnel and promotes good team work.
- Managing budget on annual basis.
- Increase equipments reliability to its targets by planning maintenance & job quality execution.
- Participating in carrying out root cause failure analysis and specific action plans.
- Programming the mechanical weekly load depending on inspection reports, also preparing annual shutdowns.
- Monitoring equipments daily and control equipments if slight changes occur.
- Motivates and develops team skills also specify training needs by skills gap analysis.
- Monitoring sub-contracted works.
- Create continuity between mechanical cycle :supervisors, technicians, inspectors, planners & work shop.
- Ensuring with planners availability of relevant spare parts for routine or planned maintenance , also specifying strategic spare parts.
- Ensuring high reliability of environmental equipments.
Duties & Responsibilities:
Ensuring high safe media for the staff via lock-out procedures and special equipments treatments.
Ensuring high operational reliability for environmental equipments.
Running production equipments in maximum attainable capacity to reduce operational cost.
Analyzing all tripping signals to prepare the operational maintenance.
Executing minor mechanical, electrical, instruments or plc minor repairs.
Preparing special maintenance developments to increase equipments capacity.
Helping in using alternative fuels to reduce operational cost.
Improving technicians and operator skills to meet jobs requirements.
Preparing the production reports on daily basis
Mechanical loads design for geared motors, convyor belts, bearings, seals, lubricants, ..etc.
1- Cement professional development program , Amman 2007 , Lyon-France 2005. 2- Train the trainer , Amman , 2006. 3- Bearings selection & installations with SKF , Amman 2006. 4- Zero Machines Break downs with the Japanese methodology , Amman 2007. 5- Maintenance Methodologies , Lafarge , Wien-Austria 2006 6- Engineering costs analysis , Amman –2007. 7- Managerial skills , with French consultants ,Amman 2008. 8- Pet coke combustion & operation , Casablanca 2004. 9- Maintenance soft wares IP21 , Maximo & JDE . Jordan
Good GPA(68.7)