Maintenance Supervisor
Exeed industries
مجموع سنوات الخبرة :16 years, 5 أشهر
Planning & monitoring daily workload of technicians; training technicians / Helpers on work and Safety.
Daily entry all maintenance activities to EPICOR System to maintain machinery records and history card, material issuance with store as per maintenance jobs.
Establishing SOPs and policies for the engineering & technical work and adhering to all organizational rules & regulations to achieve organizational goals; providing necessary support for Job Safety Analysis (JSA) /Risk Assessment.
Performing quality & time based tracking of project instrument activities such as Erection, Pre-commissioning, Commissioning, Loop Checking & Logic Checking on various alarm systems in accordance with company standards.
Verifying & validating equipment layout; ensuring design in accordance with projects’ environmental conditions & applications; resolving site queries to meet execution requirements; understood technical & functional specifications.
Reduce Risk by prepare full backup of Automation System (PLC, SCADA, VFD Parameter, Weighing Scale Parameter).
Raising PR’S for spare parts and maintaining minimum stock to avoid long breakdowns. Orders fellow up with procurements, Delivery follow up with Suppliers for critical spare parts.
Preparing petty cash report and submit for approvals then finance department.
Preparing Utility Consumption report to Finance Department.
Maintaining the yearly inspection of third party safety certificate for the overhead Cranes and heavy vehicles (Forklift, Wheel loader and Silo truck) according to the Zone corps rules.
Surveying the complete installations, calibration & maintenance of field instruments to ensure conformance to design and equipment specifications & compliance with operational & safety standards.
Actively detecting faults, responding to breakdowns & repairing equipment in order to reduce the breakdown time; supervising with Engineering & Technical Staff.
Planning and executing of preventive maintenance plans and make sure everything done on time.
Coordinate and assign the KPI targets for the Maintenance department and monitor the KPI
performance on monthly basic.
Implementing high level safety standards in the plant and ensuring safe execution of jobs as per National & International Standards on HSE.
Retrofit and Improve Automation Systems that can help to increase productivity.
Maintaining 37KW Screw Compressor through routine hours’ service.
Maintaining 5 Tone ABUS crane through monthly service.
• Responsible for troubleshooting of PLC system (Siemens Simatic S7 300), inspecting and testing the operation of instruments and system to diagnose faults.
• Diligently set up and operate electronic instrumentation and related electro mechanical or electro pneumatic apparatus used for operation of mechanical or electrical equipment or drives.
• Administer and maintain safety, efficiency and effectiveness of electrical equipment.
• Design and create full back up of system (PLC programs & hardware configuration - SCADA project - HMI - Parameter of A variable speed drives - Parameter of weighing system).
• Accountable for assembling and installing of electrical/electro- mechanical system components.
• Overall responsible for troubleshooting, repairing and installation of low and high voltage (single / three phases) industrial electromechanical & control system for production equipment.
• Responsibilities include testing & calibrating electrical/electronic system and components to ensure that they are operating properly.
• Entrusted with the onus of creation of parts list and determination which the best routes for conduit runs and wiring
according to NEC code and Campbell standards for machine electrical panels.
• Currently involved in performing scheduled maintenance programs, avoiding any technical problem during the production process and handling day to day activities of maintenance related works at various sites.
• Undertake responsibilities for designing electrical panels and developing/improvising devices, components, products and
systems for commercial/industrial purposes.
• Accountability of maintaining, repairing, testing and installing electrical motors, alternators, industrial storage batteries and hydraulic and pneumatic electrical control systems.
• Served as director and supervisor of prevention and correction all electrical machines maintenance.
• Skillfully prepared daily report for motor, including temperature & loading.
• Highly instrumental in analyzing reports, maps, drawings, tests, and other data for planning and designing processes.
• Demonstrated outstanding expertise in new electrical system installation and providing technical direction to foreman, mechanical and electrical technician.
• Performed detailed calculations to develop manufacturing and installation standards and specifications.
• Put in distinguished efforts to design new ways to use electrical power to develop or improve products.
• Overall ownership for Electrical and electronic equipment and components testing for continuity, current, voltage and resistance.
• Solely responsible for checking design drawings/material submittals as per project specifications and standards.
• Dexterously proposed and setting schedules for maintenance of machines periodically and finding solutions to get rid of faults according to deliberate schedules.
• Monitored preventive and corrective maintenance for all field instruments and AC & DC motor.
• Oversaw and supervised generator and prepared report.
• Utilized proficiency in installation, examining, replacing or repairing electrical components (wiring, receptacles, switch boxes, conduits, lighting fixtures and other electrical components).
• Diligently tested electrical and electronic equipment & components for continuity, current, voltage and resistance.
• Effectively repaired and maintained 480vac, 120vac, 110vdc systems, & sub systems.
• Performed responsibilities of project costing and dealing with the operational issues of all the sites.
• Aggressively led the team by supervising them on day to day activities & supporting on technical issues and resolutions.
• Served key role in maintaining sites as per regulatory standards & improving the levels of expectations.
Coordinate with the engineering and construction team to derive site requirements. Prepare initial designs and drawing using AutoCAD Electrical package. Provide material specifications for wiring and other installations. Test and implement advanced safety measures in the whole structure of electrical designs. Discussed possible modifications with electrical engineers and architects and implemented them accordingly. Maintain details documentation for all projects.
• Liaised & coordinated with the engineering and construction team to derive site requirements.
• Put in distinguished efforts to prepare initial designs and drawing using AutoCAD Electrical package.
• Imparted great contribution in providing material specifications for wiring and other installations.
• Rendered expertise to test and implement advanced safety measures in the whole structure of electrical designs.
• Demonstrated strong interpersonal skills in discussing possible modifications with electrical engineers and architects and implemented them accordingly.
• Exercised solutions oriented approach in maintaining details documentation for all projects.
• Ensured each project reflected clients’ current strategy and adhered to established design guidelines.
• Primarily tasked with the creation of designs, conceptual & schematic plans for layout and interfacing with clients for approval of the same.
• Accountable for laying out using AutoCAD, assembling, repairing, connecting and testing electrical control equipment and
planning installations from blueprints or other specification.
December 2002 – December 2005 Degree in electrical engineering. I completed three years and pass final examination second Class - Division One Relevant Courses: automation system, instrumentation & control system, Power system Operation and control, Power system analysis, Switch gear & Protection, Computer aided methods to Power system,