Mostafa Shata, Process Improvement Consultant

Mostafa Shata

Process Improvement Consultant

Business Development services

Location
Egypt - Cairo
Education
Diploma, Certified Data Analytics Practitioner
Experience
16 years, 10 Months

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Work Experience

Total years of experience :16 years, 10 Months

Process Improvement Consultant at Business Development services
  • Egypt
  • My current job since June 2011

Business Development Services - Egypt

Specialties
* Business / Process / Operational / Improvement and Development

* Waste reduction / Improving efficiency of operations.

* Lean & TPM Deployment in Manufacturing and Service operations

* Six Sigma Deployment in Manufacturing and Service operations

* Quality, Environmental & Safety Management
Misr Compressors 5S Project
 Implementing 5S in Warehouse & Maintenance workshop
 Layout Optimization
 Kaizen Blitz

El-Esawy Sweets Factory
 Implementing Lean Six Sigma tools into organization
 Facilitator of Improvement Projects
 Training and certifying other engineers to be Lean Green-Belts  Kaizen Blitz (50 Idea)

Quality Improvement Engineer at Crystal Asfour
  • Egypt - Cairo
  • April 2013 to April 2014
Process Improvement Engineer at Zamil Steel
  • Egypt
  • April 2010 to June 2011

Zamil Steel - Egypt
PI Engineer will assist / facilitate / guide the teams on the:
 Methodology of process improvement
 Criteria for choosing a process for improvement
 How to map the process
 How to identify value added and non-value added activities
 How to preferably eliminate or minimize the non-value added activities
 Identifying benefits, etc.
 Leading process improvement initiatives throughout all BU functions.
 Identifying and implementing cost reduction / cost rationalization and process improvement initiatives.
 Establishing metrics and developing systems to monitor process performance.
 Reviewing progress of PI initiatives (throughout all functions of BU)
 Preparing progress report on achievements made.



 Implementing Advanced Lean Six Sigma tools into organization
 Facilitator of Improvement Projects (6 Projects/Year)
Packaging PI Project (50, 000 LE Saving)
Shipping PI Project
Welding PI Project (500, 000 LE Saving)
Erection PI Project (1, 000, 000 LE Saving)
Painting PI Project
HR PI Project (250, 000 LE Saving)
 Training and certifying 22 engineers to be Lean Green-Belts
 Kaizen Blitz (250 idea)

Six Sigma Consultant at United Investments Group
  • Egypt - Alexandria
  • September 2009 to March 2010

United Investments Group (Unifood), Egypt


 Implementing Six Sigma project on Frozen French fries Line
 TPM Rollout (5S, OEE, QCO, SMED, Andon)
 Kaizen Blitz

Improvement Consultant at International Company for Metal
  • Egypt - Cairo
  • January 2010 to March 2010

Implementing 5S and layout design

Process Improvement Engineer at Egyptian German Air Treatment Company
  • Egypt - Cairo
  • December 2008 to May 2009

 Implementing Lean project at House Conditioning Line

Administration Assistant at AID
  • Egypt - Cairo
  • July 2008 to November 2008

Academy for International Development (AID), Egypt


Facilitator of the Project of the European Union for Developing the Skills of Bedouins' Youth of South Sinai

Process Improvement Engineer at Abo Al-Yazeed for Automotive
  • Egypt
  • October 2007 to June 2008

Implementing 5S and layout design
Improving Productivity (75% increase)

Customer Service Agent at Raya Contact Center
  • Egypt - Cairo
  • January 2007 to June 2007

Toyota and Capital Market Authority & EMAAR

Education

Diploma, Certified Data Analytics Practitioner
  • at Symbios Academy - OPEx
  • February 2020
Higher diploma, Lean Black Belt & Silver preparation
  • at Symbios Consulting
  • December 2019
Higher diploma, Engineering Management Professional Certificate
  • at The American University in Cairo
  • January 2012

Planning and Adjusting Business Strategies Developing Products, Services & Processes Engineering Operations and Change Leading individuals and Engineering Project Teams Financial Resources and Procurement for Engineers Marketing and Sales for Engineers Professional Responsibility and Legal issues for Engineers Market Research, Technology Updates & Environmental Scanning

Diploma, Effective Business Communication
  • at American Chamber of Commerce in Egypt
  • June 2011

Documentation Letters Memos, E-Mail and Other Communications Patterns of Development Reports The Planning Worksheet Writing Skills

Diploma, TRIZ Theory of Inventive Problem Solving
  • at Symbios Consulting
  • March 2010

Learning the Theory of Inventive Problems Solving TRIZ

Diploma, Six Sigma Black Belt
  • at Symbios-Consulting Egypt
  • March 2010
Bachelor's degree, Industrial Engineering
  • at Faculty of Engineering, Akhbar El-Youm Academy
  • June 2008

بكالوريوس هندسه ميكانيكا انتاج شعبه هندسه صناعيه

Specialties & Skills

Lean Six Sigma
Industrial Engineering
Engineering Management
 iGrafx and MindManager user
 Professional using of Internet
 MS Office user: Word, Excel, Visio, Outlook, Project and PowerPoint
 Minitab user

Languages

Arabic
Expert
English
Expert

Memberships

جمعيه الصناعات الصغيره - 6 اكتوبر
  • عضو عامل
  • August 2012

Training and Certifications

February '10: Training on TRIZ  (Certificate)
Date Attended:
February 2010
Valid Until:
February 2010
SETC Marketing diploma (Certificate)
Date Attended:
October 2019
SETC Train The Trainer (Certificate)
Date Attended:
March 2019
Power BI & Data Analytics (Certificate)
Date Attended:
November 2019
Master Class Operation Excellence (Certificate)
Date Attended:
November 2019
5th International Conference Lean Transformation and Digitalization (Certificate)
Date Attended:
November 2019
Six Sigma Business Game (Certificate)
Date Attended:
November 2019
Effective Business Communication (Certificate)
Date Attended:
May 2012
Valid Until:
May 2012