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Mostafa Mohamed, Quality assurance manager

Mostafa Mohamed

Quality assurance manager·Karry Foods Industry co

Egypt

Bachelor's degree, Food Science Dept

Work experience

Total years of experience: 17 years, 7 months

Quality assurance manager

March 2024 - Present

Karry Foods Industry co

Menoufia, Egypt

March 2024 - Present

March 2024 - Present
• Leadership and Management
o Oversee the daily activities of the QA and QC teams, ensuring alignment with organizational goals and compliance with food safety and quality standards such as BRC, IFS, FSSC 22000, ISO 45001, and ISO 14001.
o Mentor and train team members, enhancing their expertise in quality control, safety procedures, and
inspection techniques.
o Lead and coordinate cross-functional teams in implementing corrective actions and quality improvement initiatives.
• Quality System Development
o Develop and update quality assurance programs and procedures, integrating best practices to ensure continuous improvement.
o Implement process control mechanisms to detect and correct non-conformities promptly, thereby minimizing waste and optimizing production quality.
o Manage document control and record-keeping processes, ensuring all quality and safety protocols are adhered to and easily accessible.
• Compliance and Auditing
o Conduct internal audits across production, packaging, and storage areas to ensure compliance with
regulatory and quality standards.
o Collaborate with third-party auditors and regulatory inspectors, preparing teams and processes for external audits.
o Develop and monitor corrective action plans to address audit findings, ensuring long-term compliance and continuous improvement.
• Customer Complaint Resolution
o Investigate customer complaints thoroughly, analyzing root causes and implementing corrective and
preventive actions.
o Maintain records of customer feedback, tracking trends to proactively address recurring issues and enhance customer satisfaction.
• Laboratory and Testing Supervision
o Oversee laboratory testing protocols for raw materials, in-process products, and finished goods, ensuring adherence to established quality benchmarks.
o Collaborate with the R&D and production teams to test new products or processes, providing quality insights to optimize product performance.
o Manage equipment calibration and verification schedules to ensure accuracy in quality control measurements.
• Health, Safety, and Environmental Compliance
o Enforce occupational health, safety, and environmental standards in accordance with ISO 45001 and ISO 14001.
o Implement risk assessments and hazard analyses, training staff to identify and mitigate potential risks in production and quality control areas.

Company industry:
FMCG

Quality assurance

January 2017 - Present

P&J for Juice and paste co

Menoufia, Egypt

January 2017 - Present

▪ Follow up the implementation, maintenance, review and update of the management systems,
food safety and occupational health and safety applied in the company in accordance with the
requirements of the international standards ISO22000:2018 - BRCGS - IFS- FSSC 22000 -ISO
45001)
▪ Follow up the preparation and implementation of internal audit plans for management
systems, food safety and occupational health and safety (ISO22000:2018- BRCGS - IFS - FSSC
22000 -ISO 45001).
▪ Follow up on the preparation of internal audit reports, including the non-conformities that
raised during the audits, and follow up on the implementation of the required corrections and
corrective actions related to the non-conformities.
▪ Follow up on updating and amending all procedures, work instructions and forms for all the
management systems in accordance with the requirements of relevant international standards.
▪ Follow up on the issuance of new documents, procedures, instructions and updated forms for
the company departments, or any new or updated activities.
▪ Follow up on the issuance of technical documents for product formulas in cooperation with
the technical department in accordance with the companys management system and
distribute them to the relevant departments
▪ Review work procedures and instructions for food safety and occupational health and safety
management systems
▪ Perform quality analysis including tests and inspections of products and processes.
▪ Train the employees on the good practices (GMP- GHP - Cleaning and Sanitation….).
▪ collaborate with all 3rd party external auditors and inspectors and ensures that all operation
departments are well prepared for external conformance audits and inspections.
▪ Take samples representative the production to analysis microbiological (T.C - M&Y Coliform, ) and takes the corrective actions in presence of deviation.
▪ Take swabs from Machines and workers depend on plan to analysis microbiology (T.C - M&Y - Coliform - Staph. Aureus)
▪ Conduct microbiological analysis for Water.
• Key user for SAP QM module

Company industry:
Industrial Production
Job role:
Quality Control

Quality control section head

June 2014 - January 2017

Holw El-Sham

Cairo, Egypt

June 2014 - January 2017

▪Work to Provide Hygienic, good manufacturing practices and technical training to employees.
▪Follow up preparation process to sure that match the recipe by calculates the amount of each raw material.
▪Participate to put the recipe for each product and sure its meet the requirement of legal standard and customer requirements
▪Take sample from the batch to analysis it (Brix - Acidity - pH - Taste - Viscosity - Flavor to sure its meet the specification.
▪Sure the homogenizer process in the product homogenized .
▪Follow up temperature of filling and capping in the products (Jam - Juice - Tomato puree).
▪Sure form temperature of tunnel for products and follow up frequency.
▪Follow up for finished product and make release for it by take samples to analysis (Brix - pH - Acidity - Color, ….).
▪Responsible of receiving raw material according to specifications.
▪Follow up Processing of washing and sorting in tomatoes and fruits.
▪Follow up temperature of extracting process and sieving to sure no foreign matter in the product by take samples from juice tank to analysis.
▪Follow up evaporation unit to sure the Brix of concentrate meet the requirement.
▪Follow up pasteurization temperature and filling in aseptic bags.

Company industry:
Food & Beverage Production
Job role:
Quality Control

Quality manager

June 2014 - November 2014

2014 Experts co

Beni Suef, Egypt

June 2014 - November 2014

Establishment and maintain the ISO 22000:2005.
▪ Responsible of receiving raw material according to specifications.
▪ Responsible for processing in the factory and follow up to sure the quality of
finished product.
▪ Withdraw the samples from the line and analysis It frequency to sure of food
safety.
▪ Responsible of release finished product.
▪ Responsible of hygiene, sanitation, GMP and pest control.
▪ Loading finished product and sure there quality.
▪ Establishment and follow up the training program.
▪ Responsible of internal and external audits.
▪ Solve and follow up the customer complaint.
▪ Process control and continual improvement for products.

Company industry:
Industrial Production
Job role:
Quality Control

Quality Assurance Specialist

May 2012 - June 2014

2014 Juhayna group (Al-Enmaa for AgricultureDevelopment and Livestock Co.) 6th of October (Elwahat)

Cairo, Egypt

May 2012 - June 2014

Participate with company team to establish integrated system for ISO 22000, OHSAS
18001 & ISO 9001.
3
▪Responsible for GAP system implementation on site.
▪Inspect the finish products according to product specifications.
▪User for QM Module of SAP ERP system
▪Develop, implement and manage QA policies, procedures and manuals.
▪Provides Hygienic and technical training to employees.
▪Monitor Pest control program, operational methods, and good manufacturing practices and
personnel practices and takes corrective actions in presence of deviation.

Company industry:
Agriculture & Crop Production
Job role:
Quality Control

Quality Assurance Engineer

August 2009 - May 2012

2012 Paste & Juice Co. P & J

Menoufia, Egypt

August 2009 - May 2012

Participate with company team to establish integrated system for ISO 22000, OHSAS
18001 & ISO 9001.
▪Conduct internal audits for company system to ensure the system efficiency.
▪Provides Hygienic and technical training to employees.
▪Monitor Pest control program, operational methods, and good manufacturing practices and
personnel practices and takes corrective actions in presence of deviation.
▪Develop, implement and manage QA policies, procedures and manuals.
▪Monitors of critical control points periodically, analyses chemical & microbiological
results and takes the corrective actions in presence of deviation.
▪Conduct microbiological analysis for finish products & work environment.
▪Test & inspect the raw materials & packaging materials.

Company industry:
FMCG
Job role:
Quality Control

Quality Control Engineer

November 2008 - August 2009

Techno green for Agricultural Investments Co

Ismailia, Egypt

November 2008 - August 2009

Test & inspect the raw materials.
▪Inspect the finish products according to product specifications.
▪Manage raw materials handling.
▪Monitor Pest control program, operational methods, and good manufacturing practices and
personnel practices and takes corrective actions in presence of deviation.
▪Responsible for GAP system implementation on site.

Company industry:
Agriculture & Crop Production
Job role:
Quality Control

Education

Faculty of agriculture Cairo University

January 2008

January 2008

Bachelor's degree, Food Science Dept

Egypt

GPA (rating): Very good

GPA (rating): Very good

Cairo University

January 2008

January 2008

Bachelor's degree, Engineering And Food Science

Egypt

Skills

Quality Control
Expert
Quality Control
Expert
Food Safety
Expert
Food Safety
Expert
Quality Assurance
Expert
Quality Assurance
Expert
ISO 17025
Expert
ISO 17025
Expert
GMP
Expert
GMP
Expert
ISO
Expert
ISO
Expert
ISO 9000
Expert
ISO 9000
Expert
FOOD SAFETY
Expert
FOOD SAFETY
Expert
MANAGEMENT
Expert
MANAGEMENT
Expert
OCCUPATIONAL HEALTH
Expert
OCCUPATIONAL HEALTH
Expert
QUALITY ASSURANCE
Expert
QUALITY ASSURANCE
Expert
AUDITING
Expert
AUDITING
Expert
ENVIRONMENTAL COMPLIANCE
Expert
ENVIRONMENTAL COMPLIANCE
Expert
FOODS
Expert
FOODS
Expert
LEADERSHIP
Expert
LEADERSHIP
Expert
MANAGEMENT SYSTEMS
Expert
MANAGEMENT SYSTEMS
Expert
MICROBIOLOGY
Expert
MICROBIOLOGY
Expert
PERSONNEL
Expert
PERSONNEL
Expert
MONITORS
Expert
MONITORS
Expert
POLICY ANALYSIS
Expert
POLICY ANALYSIS
Expert
QUALITY CONTROL
Expert
QUALITY CONTROL
Expert
TECHNICAL TRAINING
Expert
TECHNICAL TRAINING
Expert
FILE MANAGEMENT
Expert
FILE MANAGEMENT
Expert
GMP
Expert
GMP
Expert
RECEIVING
Expert
RECEIVING
Expert
SAP
Beginner
SAP
Beginner
SPC
Intermediate
SPC
Intermediate
Quality Control
Expert
Quality Control
Expert
Food Safety
Expert
Food Safety
Expert
Quality Assurance
Expert
Quality Assurance
Expert
ISO 17025
Expert
ISO 17025
Expert

Languages

English

Expert

Training and Certifications

Certifications
BRC

Hobbies and interests

Internet surfing