محمد الشافعى

Managing electrical and mechanical maintenance for about 20 CNC and equipment machines.
Commissioning and startup the new machines.
Repairing the all about 20 Fanuc CNC controls.
Planning and managing preventive and periodic maintenance.
Cost-effective spare parts inventory planning.
Decreasing the main time to repair and increasing the time to failure.
Raising the availability of the machines from 75% to 98%.
Reducing the maintenance cost to nearly the price of the consumable materials like hydraulic oils and ball bearings.
Directing maintenance ISO system and its documents.
Installing and programming new control for CNC steel saw machine.
Hydraulic systems repair and refreshing many axial piston oil pumps to rerun at more than 90% performance.
Solving many many problems of the automation systems for different machines.

For 3 main production lines with more than 100 different series production machines controlled by PLC, PC and CNC:
PLC S7-300 programming and troubleshooting its control programs.
Automation and electrical systems troubleshooting and repair.
New machines commissioning and startup.
Researching and development to improve the process, capacity and quality of the production.
Increasing the time to failure and reducing the main time to repair which resulting to the availability of machines form 75% to 98%.
Effective preventive maintenance planning which resulting to reducing spare pars needs and reducing maintenance cost.

PLC programming and troubleshooting its control programs.
Automation, electrical and mechanical maintenance and repair for different types and large number of CNC machines.
High pressure (about 400 bar) water jet pumps troubleshooting and repair.
Hydraulic power systems troubleshooting and repair.

Siemens S7-200 PLC / HMI programming.
Building control panels, mechanical assembly and alignment, commissioning and startup the new manufactured machines.
Electrical and mechanical troubleshooting and repair.