Mohamed Sithick Kalifullah

• Overall production In-charge for Operations & Planning.
• Preparing procedure for operations integrity.
• Organizing production plan to achieve production targets.
• To maintain production records through ERP (Microsoft Dynamics 365).
• Train the employees whenever new products formulation to fulfil.
• Organize workflow by assigning responsibilities and preparing schedules.
• Ensure safe use of equipment and plan & schedule regular maintenance.
• Issue daily, monthly, and yearly production reports.
• Identify issues in production efficiency and suggest improvements.
• Ensure the cost-effective integration of new products or for the improvement of existing ones
into manufacturing operations.
• Oversee installation of machinery and equipment.
• Improve manufacturing efficiency by analyzing and planning workflow, space requirements
and equipment layout etc.
• Assisting mock drill, safety meetings, safety audits and various EHS activities.


CORE COMPETENCY:
•
Chemical Process Optimization • Leadership & Team Management
•
Process Control Systems (DCS/SCADA) • Decision-Making & Problem-Solving
•
Equipment Maintenance & Operation • Inventory Management
•
Quality Control & Standards • ERP Systems Management
•
Lean Manufacturing & 5S • KPI Monitoring & Reporting
•
QHSE & Chemical compliance • Technical Documentation & SOP Development
•
Production Planning & Scheduling • Manpower Management
PRODUCTS EXPERTISE:
•
H2S Scavenger • Biocides
•
Corrosion & Scale Inhibitors • PAC, CMC (LV & HV)
•
Hydrate & Paraffin Inhibitors • Water Clarifier (Reverse De-Emulsifier)
•
Emulsifiers & De-Emulsifier • Modified Starch
•
Oxygen Scavenger • Gil Sonite / Sulphonated asphalt
•
Brine Corrosion Inhibitors • Drilling Glycols
•
Surfactant • Barite/ Bentonite
•
Defoamers • Calcium Carbonate & Etc.
CHEMICAL PRODUCTS HANDLED:
•
Ethanol • Carbon Black Feed Stock (CBFS)
•
Aldehydes • Linear Alkyl Benzene (LAB)
•
Amine Based Chemicals • Cal Tar
•
Paraformaldehyde • Bitumen
•
Mono Chloroacetic Acid & Acetic Acid • Glycols
•
Sodium Hydroxide • Solvent Naphtha
•
HEDP • Solvents
•
Potassium Hydroxide • Ammonia & Etc.
EQUIPMENTS HANDLED:
•
Distillation Column • Storage Tanks & Silos
•
Batch Jacketed Reactor • KUKA Robot Machine
•
Homogeneous Blender • N-vent Heat Tracing System
•
Mixers (Sigma & Double Paddle) • Auto product Filling Unit (Drum/IBC/Bags)
•
Dryers (Vacuum, Fluidized Bed & Tray) • Compressors
•
Screw Press, Decanter, Centrifuge • Grinding Mill
•
Conveyor (Screw, Blet, Roller & Bucket) • Vibro Screen
•
Cooling Tower & Chiller • Pumps, Valve, Etc.
PROJECT HANDLED:
•
MEA/MMA Triazine plant (DCS) • Drilling Fluids Plant Facility
•
Water & Oil Based Products Plant facility • Water Based Paints Plant facility

• Handled Simens DCS Operations for production of water base paints.
• Involved the greenfield project for production of water base paints for both DCS support
during projects, Commissioning, Pre-Commissioning, and production.
• Preparing SOP and Communicate to Supervisors and Operators adhere to Production.
• Train, supervise, and manage production line workers.
• Educate employees on proper methods to operate machinery.
• Maintains a high level of efficiency, ensuring good housekeeping, resource optimization and
effective paint management and storage to continuously improve cost management.

• Handled entire terminal operations including vessel receipt, tank farm operations, Jetty
operations and Documentation.
• Assisting mock drill, safety meetings, safety audits and various EHS activities.
• Ensuring zero leakage/ spillage and accident/incident of product by strict supervision, control,
effectively following preventive maintenance schedule, daily inspection of Tank Farm, Tank
ISO/ Tanker Filling gantry, Terminal pipelines, Product pumps and Pump house and timely
action for rectification.
• Stock accounting & controlling for analysis of loss-gain appearing on day-to-day basis
through ERP Software (IOPS).
• Experience in Pigging operation and cleaning of dock line using foam and cup pigging.
• Ensure all the Product transportation and transfers are correct and valid which includes
checking of Bill of entry, Delivery order, invoice etc.
• Worked as a Loading master for the vessels carry out vessel surveillances,
• As a loading master responsible for safe handling of shipment, ullage reports, Out Turn
Report (OTR) and discharge sequences with terminal coordination.
• Conduct a key meeting with ship officers regarding cargo operation plan and preparing
necessary documentation before/after the discharge operations.

• Overall production In-charge for Operations & Planning.
• Preparation of monthly reports and daily reports.
• Supervising Maintenance department thus ensuring PMP are practiced on time & hence
reducing the breakdown hours.
• Team motivation/ Mentoring of supervisors & Operators over production quality.
• Working in close association with Quality Control/ Quality Assurance for ensuring
monitoring & measurement requirements & product quality is met.
• Compliance management to ISO 9001 : 2015 requirements.
• Capable of troubleshooting production related problems.

• Well knowledge in operating DCS operations to identify any deviations in
the process parameters from the design/set values and takes appropriate actions in
Rockwell Automation.
• Providing shift supervision for the new process.
• Experience in handling Pure Alcohol, Recovery Alcohol from distillation column
and Buffer Alcohol in distillation & tank farm operations.
• Process control and quality monitoring for improved productivity and zero production loss.
• Coordinating effectively with other plants, departments and strict adherence to SOP.
• Preparation of monthly reports and daily reports.
• Technical supervision of plant Pre-commissioning, commissioning, and start-up.

• Daily report to project manager, planning, organizing and executing.
• Purchase material as per site requirement.
• Main Line & Tie-in Welding checkup.
• Check test certificates, purchase order, codes, project specification and take the
material approval from TPI.
• Incoming material inspection & Review of material as per site required.
• Coordination with third party inspector.
• Inspection and preparation reports for daily fit up and welds visual inspection.
• Prepare Test Package for Hydro, pneumatic and visual test.