Mudassar Shahbaz

1. Develop project charter and comprehensive project management plan by integrating all subsidiary plans.
2. Direct and manage the complete project work and manage project knowledge.
3. Monitor and control project work and perform integrated change control.
4. Close the project by following the policies and procedures in vogue.
5. Define project scope, collect requirements, and create the Work Breakdown Structure (WBS).
6. Validate and control scope to ensure the project stays on track, using performance measurement baselines.
7. Sequence activities, estimate resources and durations, and develop the project schedule.
8. Control the project schedule by monitoring the Schedule Performance Index (SPI) and other KPIs.
9. Manage cost estimates and determine project budget by using ERPs cost & budget management module.
10. Monitor / control the project budget (expenses, commitments, payments) and track CPI, SPI and CSI.
11. Plan, manage and control quality and safety to ensure compliance with AS standards by conducting audits and monitoring processes and deliverables.
12. Plan resource management and estimate activity resources for manpower, machines, and equipment.
13. Acquire, allocate and manage the team by maintaining discipline and morale to optimum resource efficiency.
14. Develop the team through Training Needs Assessments (TNA) and On-Job Training (OJT).
15. Manage and Monitor communications by distributing project progress, risks, and changes through updates and
reports to ensure stakeholder information needs are met.
16. Identify risks and perform qualitative / quantitative risk assessments to plan / implement risk responses
17. Monitor and control project risks, assumptions, and constraints throughout the project lifecycle.
18. Plan, conduct and control procurements by monitoring vendor performance and inventory levels for raw
materials, bought outs, and chemicals.
19. Identify stakeholders, plan, and manage stakeholder engagement by addressing their concerns.
20. Monitor stakeholder engagement and adjust strategies as needed to maintain project support.

1. Managed full-cycle production of complex aerospace components including thin-wall geometries, functional
prototypes, and mission-critical assemblies for UAVs and cruise / supersonic missiles.
2. Monitor operations across 77-machines facility (52 conventional, 25 CNC including multi-axis milling and
lathes), optimizing equipment utilization and workflow efficiency.
3. End-to-end process planning keeping in view the complexity and geometrical features of parts.
4. Daily production meetings, inventory management and scheduling and KPI-driven performance monitoring.
5. Enhanced operational performance through custom jigs / fixtures design and Lean process improvements.
6. Precision machining of Intricate and complex geometries of Wind Tunnel Models of cruise missiles,
supersonic missiles, UAVs and standoff weapons with high degree of geometric accuracy.

1. Product Development:
• Worked as assistant manager for development of new products from concept to realization, collaborated with
cross-functional teams (Design, manufacturing, system engineers, configuration management, and QA/QC).
• Designed and developed mechanical components and main assemblies using SolidWorks / Auto CAD.
• Conducted critical design reviews for Design for Manufacturing (DFM) and Design for Assembly/Disassembly,
applying Geometric Dimensioning and Tolerancing (GD&T).
2. Production Management:
• Developed, implemented, and optimized schedules and workflows to achieve monthly and yearly goals.
• Conducted daily production meetings to monitor performance, issues and resolve different challenges.
• Coordinated with suppliers, vendors, customers, Quality and Life Cycle Support to ensure smooth operations.
3. Process Monitoring and Optimization:
• Established, monitored, and evaluated production processes to achieve KPIs and ensure compliance.
• Performed statistical analysis to monitor and improve process and product performance.
4. Preparation and Review of Technical Data Packs:
• Prepared, reviewed, and managed Technical Data Packs, including Configuration Management Plans,
engineering/assembly drawings, inspection plans, product specifications, acceptance test specifications.
• Conducted Functional Configuration / Physical Configuration Audits and Product Configuration Management
Boards in coordination with Design, QC, QA, System Engineering, and Configuration Management teams.

Worked as Mechanical Maintenance Engineer at Mechanical Maintenance Department. It is 730 Mega Watt
Steam Power Plant. It had two 1200 Tons/hr Forced Circulation Radiant Reheat Boilers, two steam Turbine of 365 MW Capacity (Two Cylinder Tandem Compound Double Flow Exhaust, Single Reheat Condensing Steam Turbine, 28 stages, Combination of Impulse and Reaction) and Water Treatment Plants including Filtration and RO plants.
Performed maintenance activities on Boiler (1200 x 2 Tons/hr,
Forced Circulation Radiant Reheat Boiler), Steam Turbine (365 x 2, Two Cylinder Tandem
Compound Double Flow Exhaust, Single Reheat Condensing Steam Turbine, 28 stages,
Combination of Impulse and Reaction), Water Treatment Plant (Filtration and
Demineralization). All the maintenance activities are performed by strictly following the LOTO
Procedures. Computerized Maintenance Management Software (CMMS) 2X is used to plan and
manage inventory and maintenance activities. Following major projects are performed with
collaboration of maintenance team,
* Full Overhauling and installation of Boiler Feed Water PUMP, Boiler Circulation Pump,
Bearing Cooling Water Pump and Condensate Pump
* Rim and Face Alignment of different pumps and motor
* Replaced Gland Packing with Mechanical Seal of Bearing Cooling Water Pump
* Replacement of Bends of Mud drum and Economizer’s panels
* Calculated Efficiency of Gas Air Heater
* Tube leakage identification and rectification of High Pressure Heaters of Turbine
* Hydro-testing of Boiler, Heat Exchangers, HP Heaters and different Journal Bearings
* Selection of New Blow Down Basin Line
* Preventive maintenance of Gear Box and blade angle adjustment of Cooling Tower Fan
* Modification of Blow Down Basin Pump, In house manufactured modified Shafts and
completely overhauled and install on site
* Performed feasibility of New Water Tap possibility on cooling tower top by calculating
static head and line losses
* AUTOCAD drawings of various machine parts to be machined, repaired and
manufactured in Machine and Fabrication workshop
* Rectification of Passing and Leakage of different valves on Balance of Plant and Boiler
* Preventive and Corrective Maintenance of different Rotary Equipment on Balance of Plant
(Filtration and Demineralization of water system), Boiler and Turbine.

1. To Manage Tenders, Bidding, Pre-Bid Meetings, Bank Guarantees, Technical and Financial offers.
2. Interpreting customer requirements prepare PPTs and demonstrate how our products will meet client needs.
3. Preparing quotations, negotiating tender and contract terms, and closing sales agreement.