MUHAMMAD KAMRAN RASOOL

• Directed end-to-end maintenance and operations of electrical, mechanical, utilities, and plant infrastructure, ensuring reliability, safety, and cost efficiency for wire and cables machinery.
• Managed utility systems including pumps, compressors, boilers, chillers, cooling towers, nitrogen generators, RO plants, solar, HVAC, CHP, ETP, and other rotary & stationary equipment to ensure uninterrupted operations.
• Led CAPEX & OPEX planning, budgeting, and R&M strategies, aligning with organizational goals while controlling costs and maximizing ROI.
• Monitored and delivered KPIs (OPEX, R&M cost, MTTR, MTBF, machine availability, and PM compliance), achieving a downtime reduction from 3.5% to 2.3% and MTTR improvement from 2.7 hrs to 1.8 hrs through TPM and proactive maintenance.
• Spearheaded contractor and vendor management, driving cost-effective spares procurement, service contracts, and continuous improvement projects.
• Championed team development through structured training, skill-building, and succession planning, ensuring a capable and future-ready workforce.
• Hands-on expertise with automation and control systems: PLCs (Siemens, Fatek, Delta), drives (SINAMICS, Micromaster, INVT), HMIs (SIMATIC, Weintek), and industrial instruments (flow meters, actuators, sensors, encoders).
• Delivered measurable results in energy efficiency, including maximizing solar energy utilization, motor upgrades (IE1 to IE4), VFD installations, and water conservation, achieving a monthly cost saving of 9.9M PKR (~11%) by integrating 11, 000 solar units/day with grid supply and reducing fuel & power cost per unit.
• Successfully led engineering projects such as infrastructure upgrades, utility expansions, and equipment upgradations, enhancing plant uptime, safety, and asset reliability.

• Lead the electrical and mechanical maintenance of production machinery (BOPP, CPP Lines, Metallizers, Slitters, and Recycling Units) as well as plant utilities, ensuring high reliability and uptime.
• Oversee the operation and maintenance of utility equipment including rotary pumps, booster pumps, compressors, oil heaters, chillers, cooling towers, cranes, boom lifts, ventilation systems, RO plants, and AHUs.
• Manage maintenance budgets (O&M), spare parts inventory, and vendor contracts to ensure cost control and operational efficiency.
• Monitor and drive improvements in equipment performance KPIs such as OEE, MTTR, and MTBF, achieving consistent reliability and performance targets.
• Ensure regulatory compliance through timely documentation, internal audits, GMP adherence, and strict implementation of safety procedures.
• Supervise and develop a team of engineers, technicians, and contractors; foster skill development, safety culture, and high-performance standards.
• Collaborate with production and quality teams to drive cross-functional efficiency initiatives and support continuous process improvements.
• Contribute to CAPEX projects through equipment installation, commissioning, validation, and long-term asset lifecycle planning.

• Led end-to-end maintenance operations covering machining (lathe, CNC, milling), welding, fabrication, painting, PLC/HMI programming, and control panel design for 67 machines including PVC, PPRC, HDPE/LDPE lines, injection molding, mixers, shredders, and chillers.
• Directed and developed a team of 45 technicians, ensuring safe systems of work and 100% compliance with HIRA, PTW, PPE, SOPs, BBS audits, and full implementation of LOTOTO procedures.
• Improved operational efficiency by 20% through strategic annual machine upgrades and drove continuous improvement via TPM, 5S, and Kaizen, resulting in an additional 3% productivity gain.
• Optimized maintenance planning and cost control, reducing operating expenses by 10% while maintaining reliability and equipment availability.

• Managed engineering, maintenance, and operations for a wide range of industrial equipment, ensuring high reliability and uptime.
• Possess hands-on expertise in injection molding, SSBM, semi-blow, and labeling machines.
• Maintained and optimized hydraulic and pneumatic systems, instrumentation, LP/oil-free air compressors, vacuum systems, and water pumps.
• Planned, managed, and controlled the maintenance budget, achieving cost efficiency and effective resource utilization.
• Evaluated team performance and fostered a culture of continuous improvement and skill development.

• Led the implementation of preventive and corrective maintenance activities for hydraulic pumps, valves, compressors, generators (50-500 kVA), gear systems, and both hydraulic and pneumatic actuators
• Supervised the fabrication, erection, and installation of amusement ride structures, ensuring mechanical integrity and operational safety
• Planned, managed, and controlled the maintenance budget to optimize resource utilization and cost efficiency
• Conducted regular health and safety risk assessments to ensure compliance with workplace safety standards
• Carried out routine site inspections to monitor maintenance quality and equipment performance
• Planned and executed maintenance activities for vehicles, HVAC systems, electrical and electronic equipment, plumbing, carpentry, fabrication, and painting work
• Ensured all statutory testing and maintenance activities were conducted in accordance with regulatory standards and properly documented

• Extensive hands-on experience in the maintenance of injection, semi-blow, and compression molding machines including Krauss Maffei, Husky, FCS, Haitian, Haxing, Hwamda, ASB, and Aoki
• Performed maintenance and troubleshooting of packaging, sealing, and slitting machines, ensuring continuous production flow
• Skilled in servicing compressors (AF, Shangair), multi-stage pumps, blowers, vacuum pumps, hydraulic and pneumatic actuators, heat exchangers, cooling towers, oil/water distributors, stackers, and overhead cranes
• Organized and executed routine maintenance schedules across 40+ machines, reducing downtime by 20% and improving equipment reliability to over 98%.
• Supervised and delegated tasks to a team of mechanical & electrical maintenance technicians, ensuring efficient workflow and timely task completion
• Conducted regular health and safety risk assessments to maintain compliance with safety regulations and workplace standards
• Managed inventory of maintenance supplies and spare parts to ensure uninterrupted maintenance operations