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Muhammad Naeem, Specialist Metallurgy

Muhammad Naeem

Specialist Metallurgy·Tasnee

Saudi Arabia

Master's degree, Metallurgy and Materials

Work experience

Total years of experience: 20 years, 6 months

Specialist Metallurgy

October 2022 - Present

Tasnee

Jizan, Saudi Arabia

I found this job using Bayt.com

October 2022 - Present

Company industry:
Pharmaceutical Manufacturing
Job role:
Manufacturing

Specialist Metallurgy, Ilmenite smelting process

October 2022 - Present

Advance Smelting Ilmenite Co,

Jizan, Saudi Arabia

October 2022 - Present

• Ensured metallurgical and process compliance across all production
stages including raw material blending, furnace smelting operation,
casting and final product quality check.
• To ensure stable and efficient operation of the smelting and treatment
processes by analyzing data and taking appropriate steps to ensure
process stability by MES.
• To ensure efficient metallurgical process control of the ilmenite smelting
process to produce TiO2 slag and Nodular Pig Iron according to
customer specification.
• Intimately engaged in the development of key elements of the ilmenite
smelting process and the implementation and improvement of the
furnace operating philosophy utilizing AC electrical arc furnace
technology.
• Monitoring operational performance against the formulated strategy to
identify deviations and to develop solutions as part of the value
engineering drive.
• Smelting process optimization and improvement to increase throughput
• Accountable for technical support and short-term technical improvement
in support of Safe Quality-Low-Cost Sustainable Tons (SQLCST).
• Developing metallurgical practices and procedures that result in process
efficiencies.
• Elaboration of furnace startup and idling plans.
• Prepare reports to summarize operational results and financial
performance.
• Coordinate with stakeholders to support business demands.
• Participated in HAZOP studies for process units, identifying potential
hazards and recommending corrective actions.
• Facilitate meetings with internal teams to ensure objectives were met.
Company industry:
Heavy Industry & Metallurgy

Production Engineer

May 2018 - Present

Global Steel

Dammam, Saudi Arabia

May 2018 - Present

Dust Gulf | Dammam, Saudi Arabia
•Working as Production Engineer (Metallurgy) in Global Steel Dust Gulf.
•A Pyro-metallurgical Waelz process, the most often applied technology for the recycling of dusty steel mills residues globally.
Job Responsibilities
•Plant supervision regarding to operation, safety, quality of product and cost.
•Raw materials monitoring, mixing, blending and pelletizing.
•Develop work procedures, risk evaluation of plant operation and plan appropriate mitigation measures.
•Monitoring and controlling the process parameters i.e. high temperature process, material feed rate, water cooling system.
•Calculate plant efficiency and production throughput.
•Ensuring product quality and compliance with all quality standards.
•Monitoring of input and data collection, sampling and analytical laboratory process related to metallurgical results.
•Responsible for documenting the reports on shift wise, daily, weekly and monthly basis.
•Maintain OH & S standards and ensure compliance in process of plant.
Company industry:
Industrial Production
Job role:
Manufacturing

Production Engineer (Zinc Metallurgy)

January 2018 - September 2022

Global Steel Dust Gulf

Dammam, Saudi Arabia

January 2018 - September 2022

Worked as Process Engineer (Metallurgy) in Global Steel Dust Gulf
A Pyro-metallurgical Waelz process, the most often applied technology for
the recycling of dusty steel mills residues globally with a design capacity of
100000-ton steel dust recycling.
• Plant supervision regarding operation, safety, quality of product and
cost.
• Review, validate, and finalize the weekly production plan to ensure
alignment with operational targets and capacity.
• Raw materials monitoring, mixing, blending, and pelletizing.
• Develop work procedures, risk evaluation of plant operation and plan
appropriate mitigation measures.
• Monitoring and controlling the process parameters, high temperature
process, material feed rate, water cooling system.
• Calculate plant efficiency and production throughput.
• Ensuring product quality and compliance with all quality standards
• Monitoring of input and data collection, sampling and analytical
laboratory process related to metallurgical results.
• Responsible for documenting the reports on shift wise, daily, weekly, and
monthly basis.
• Maintain OH & S standards and ensure compliance in process of plant.
Company industry:
Industrial Production

Production Engineer

December 2012 - May 2018

Al-Tuwairqi Group (Arab Steel) | Dammam, Saudi Arabi

Dammam, Saudi Arabia

December 2012 - May 2018

• Worked as Production Engineer (Continuous Casting Plant), and as a Shift-Incharge Melt-Shop at Arab Steel, plant designed capacity is 1.4 Million Ton cast billet/Year and plant equipped with Two DC Arc Furnaces (150 Ton each), Two LRF, Six strand continuous caster.
Job Responsibilities
• Technical approach for plant operational stability and modification for highest product quality, lower cost, plant safety and operational reliability.
• Shift production planning, smooth operation, increasing plant stability, improving production throughput and optimizing equipment performance of plant.
• Analyze key process trends and translate the findings into recommendations.
• Responsible to meets all production targets in terms of safety, environmental, quality output and cost.
• Ensure the alignment of the operation activities with the Best Practices in terms of Quality, Safety and facilitate the implementation of the Standard Operating Procedure.
• Preparing and implementing action plans effectively to enhance the efficiency of production machine.
• Simultaneously working towards productivity and quality improvement activities
Company industry:
Manufacturing
Job role:
Manufacturing

Production Engineer, Steel Plant

December 2012 - April 2018

Al-Tuwairqi Group (Arab Steel)

Dammam, Saudi Arabia

December 2012 - April 2018

Worked as Production Engineer (Continuous Caster), and as a Shift-In
Charge Melt-Shop in Arab Steel, plant designed capacity is 1.4 million Ton
cast billet/Year and plant equipped with Two DC Arc Furnaces (150 Ton
each), Two LRF, six strand continuous caster.
• Technical approach for plant operational stability and modification for
highest product quality, lower cost, plant safety and operational
reliability.
• Lead melting shop operations, making real-time production and field
decisions to meet safety, quality, and output targets.
• Experience in technical fault findings of casting plant and to resolve the
plant operational issues for smooth production with standard of quality.
• Analyze key process trends and translate the findings into
recommendations.
• Ensure the alignment of the operational activities with the best practices
in terms of Quality, Safety and facilitate the implementation of the
Standard Operating Procedure
• Preparing and implementing action plans effectively to enhance the
efficiency of production machines
• Simultaneously working towards productivity and quality improvement
activities.
Company industry:
Industrial Production

Dy. Manager, Production

October 2008 - December 2012

Peoples Steel Mills

Karachi, Pakistan

October 2008 - December 2012

Served as a Dy. Manager of production (Continuous Casting)
• Led continuous casting production operations for alloy and special steel
grades at a high-technology steel manufacturing facility.
• Developed and optimized casting procedures for multiple steel grades to
ensure product quality, process stability, and uninterrupted production.
• Ensured compliance with product quality standards and monitored
defect trends.
• Supported new steel grade development, including Resulphurised steels,
LCAK steels, Stainless steels, Tool steels, covering melting, rolling,
forging, and heat-treatment routes.
• Analyzed casting performance data and implemented corrective actions
to improve yield, surface quality, and operational reliability.
• Supported continuous improvement initiatives focused on quality
enhancement, productivity improvement, and cost optimization.
• Inventory controlling within the department for smooth production.
• Coordinated closely with melting, refining, and degassing units to align
upstream metallurgy with casting requirements.
Company industry:
Industrial Production

DY. MANAGER

February 2006 - December 2012

Peoples Steel Mills

Karachi, Pakistan

February 2006 - December 2012

Peoples Steel Mill is a High Tech and prestigious steel organization in Pakistan engaged in manufacturing of high value steel products (Manufacturer of Alloys and Special steels). Served as a Dy. Manager production (CCM Operation).
Job Responsibilities
•Develop casting procedure of different steel grades for prime quality and smooth production.
• Setting of technical/casting parameters (casting speed and liquid steel relationship, requirement of super heat for specific steel grades, mold oscillator frequency, oscillator stroke height, withdrawal cold and hot pressure, primary and secondary water cooling) for different cross sections and for different steel grades.
•Technical data control of daily production activities and material balancing.
•Technical problem finding to resolve plant operational issues.
•Monitor quality performance of process and products.
•Documentation and retaining inspection records for findings, recommendations, inspection worksheets and actions taken for future reference and analysis.
•Develop work instructions and SOP, s as per ISO 9001 and ISO 17025
•Inventory controlling within the department for smooth production.
•Liaises closely with other stations as melting, refining and degassing.
Company industry:
Industrial Production
Job role:
Engineering

Assistant Manager Quality & Development

January 2006 - October 2008

Peoples Steel Mills

Karachi, Pakistan

January 2006 - October 2008

Worked as an Assistant Manager Quality Assurance and Process
Development and supporting technical Services.
• Developed the Specifications for Chemical Composition, Rolling, Forging,
and Heat Treatment cycles as per ASTM, AISI, JIS, EN, DIN, Bohler or
Client Standards.
• Actively Participate in the Development and Qualification of different
Steel Grades including Resulphurised steel, LCAK steels, Stainless steels,
Tool steel covering Heat treatment, Rolling and Forging practices.
• Executed Root Cause Analysis (RCA) for metallurgical defects and process
deviations; implemented corrective and preventive actions (CAPA).
• Evaluated mechanical test results and provided technical
recommendations to ensure specification compliance.
• Strengthened Inspection and Quality Management Systems (QMS),
improving QA/QC procedures, documentation control and audit
readiness.
• Maintained comprehensive inspection and quality records, including
findings, recommendations, inspection worksheets, and corrective
actions, ensuring traceability and continuous improvement.
Company industry:
Industrial Production

Education

NED University of Engineering and Technology

December 2009

December 2009

Master's degree, Metallurgy and Materials

Pakistan

|

Dawood College of Engineering and Technology

January 2005

January 2005

Bachelor's degree, Metallurgy and Materials

Pakistan

Metallurgy and Materials Engineering

Skills

Metallurgy
Expert
Metallurgy
Expert
Problem Solving
Expert
Problem Solving
Expert
CCM
Expert
CCM
Expert
Lab Testing
Expert
Lab Testing
Expert
Casting
Expert
Casting
Expert
INVENTORY MANAGEMENT
Intermediate
INVENTORY MANAGEMENT
Intermediate
ISO
Intermediate
ISO
Intermediate
ISO 9000
Intermediate
ISO 9000
Intermediate
SOP
Intermediate
SOP
Intermediate
DATA COLLECTION
Intermediate
DATA COLLECTION
Intermediate
Metallurgy
Expert
Metallurgy
Expert
Problem Solving
Expert
Problem Solving
Expert
CCM
Expert
CCM
Expert
Lab Testing
Expert
Lab Testing
Expert
Casting
Expert
Casting
Expert
CONTINUOUS CASTING
Intermediate
CONTINUOUS CASTING
Intermediate
COST MANAGEMENT
Intermediate
COST MANAGEMENT
Intermediate
ENVIRONMENT HEALTH AND SAFETY
Intermediate
ENVIRONMENT HEALTH AND SAFETY
Intermediate
METALLURGY
Intermediate
METALLURGY
Intermediate
OPERATIONAL EXCELLENCE
Intermediate
OPERATIONAL EXCELLENCE
Intermediate
OPERATIONS
Intermediate
OPERATIONS
Intermediate
PROCESS SAFETY MANAGEMENT
Intermediate
PROCESS SAFETY MANAGEMENT
Intermediate
RELIABILITY
Intermediate
RELIABILITY
Intermediate
STEELMAKING
Intermediate
STEELMAKING
Intermediate
SUSTAINABILITY INITIATIVES
Intermediate
SUSTAINABILITY INITIATIVES
Intermediate
QUALITY
Intermediate
QUALITY
Intermediate

Languages

English

Intermediate

Memberships

Saudi Council of Engineers

Registerd Engineer

April 2018

Pakistan Engineering Council

Registered Engineer

June 2005

Training and Certifications

Certifications
Lean Six Sigma white belt.
ISO 9001:2015 QMS Internal Auditor.
Training
Lean Six Sigma White Belt
Smart Irtekaz Show credentials
QMS Internal Auditor
Resource Inspection Canada Incorporated(RICI) Show credentials

Hobbies and interests

Cricket