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Muhammad Usman Ali Qureshi, Senior Engineer, Asset Integrity

Muhammad Usman Ali Qureshi

Senior Engineer, Asset Integrity·Inspectest (pvt.) Ltd

Pakistan

Master's degree, Metallurgical and Materials Engineering

Work experience

Total years of experience: 19 years, 6 months

Senior Engineer, Asset Integrity

July 2015 - Present

Inspectest (pvt.) Ltd

Lahore, Pakistan

July 2015 - Present

• Determining and implementing correct RCFA methodology according to predetermined criteria as Chief Failure Analyst
• Managing Third Party Inspections (TPI) / Vendor Inspections (VI) in the capacity of Team Lead in disciplines of PAUT/TOFD, Metallography and Civil NDT
• Taking care of Profit and Loss (P&L) sheets of Advanced NDT department by ensuring timely invoicing, client follow up and closing monthly data
• Participating in Business Development activities, Proposals submission and Sales Pitching
• Responsible for Advanced NDT Operations, training and certification of NDT personnel as company's Level III in UT, PAUT and ToFD
• Implementing Risk Base Inspection (RBI) and Fit for Service (FFS) assessments techniques on client’s assets
• Responsible for Procedure development and approval for new techniques and client's requirements
• Responsible for Trouble-shooting and equipment functionality evaluation. Conducting calibrations and inspection sequences, as well as, research and recommendations on new equipment.
• Capable of defining accept/reject decisions on Advanced NDT inspections
• Providing support to colleagues and co-workers to ensure reliable, safer and honest inspection activities

Company industry:
General Engineering Consultancy
Job role:
Engineering

Section Head

January 2008 - June 2015

PCSIR Laboratories Complex

Lahore, Pakistan

January 2008 - June 2015

• Performed as Section Head Chemical Analysis for Optical Emission Spectrometry (OES), X-Ray Fluorescence Spectrometry (XRF) and Positive Material Identification (PMI) techniques
• Worked as Lab I/C Optical Emission Spectrometer Lab and took care of routine activities including testing, calibration, sample handling, preparation and storage
• Worked as Deputy Technical Manager for Optical Emission Spectrometer Lab taking care of ISO 17025 Accreditation activities, managing the conduction of internal and external audits and controlling documents
• Worked in the capacity of Lab I/C Mechanical Testing and performed tensile, bend, compression, fatigue, hardness, impact testing as per ASTM and client specified standards
• Performed Failure Investigation studies incorporating basic material characterization techniques, metallography, scanning electron microscopy, tribology, atomic force microscopy and surface profilometry
• Performed conventional NDT techniques of MT, PT, RT, UT and their variables
• Performed In-situ and lab based Metallography on several alloys, getting both micrographs and macrographs and measurements.
• Developed several alloys and magnetic materials through casting and powder metallurgy techniques

Company industry:
General Engineering Consultancy
Job role:
Research and Development

QA/QC Engineer

January 2007 - January 2008

Batala Steel Industries

Lahore, Pakistan

January 2007 - January 2008

• Incoming Inspection of materials and consumables by physical verification and reviewing the relevant lab test reports
• Ensuring good control of chemistry of entire steel making process (Heat)
• Interaction with rolling mill facility to ensure defect less production of structural components
• Conducting and arranging for wet chemical analyses of melt samples
• Final inspection of steel billets
• In production process control including furnace loading, melting, pouring, casting and chemicals/alloying additions
• Managing salaries and other dues of supporting staff
• Proper record/log keeping of melt sample test results
• Warehouse management

Company industry:
Industrial Production
Job role:
Quality Control

Education

University of Engineering and Technology, Lahore-Pakistan

March 2010

March 2010

Master's degree, Metallurgical and Materials Engineering

Pakistan

GPA (percentage): 75.56%

GPA (percentage): 75.56%

University of Engineering and Technology, Lahore-Pakistan

December 2006

December 2006

Bachelor's degree, Metallurgical and Materials Engineering

Pakistan

GPA (percentage): 74.21%

GPA (percentage): 74.21%

Skills

Internal Audit

Expert

Steel Making

Intermediate

Lab and On-Site testing

Expert

Root Cause Failure Analysis (RCFA)

Intermediate

Chemical Analysis

Expert

Mechanical Testing

Expert

Metallography

Expert

Remaining Life Assessment

Expert

Fitness for Service (FFS)

Intermediate

Advanced NDT

Expert

Phased Array Ulltrasonic Testing (PAUT)

Expert

Time of Flight Diffraction (ToFD) Ultrasonic Testing

Expert

Ultrasonic Testing

Expert

Magnetic Particle Level III

Expert

Languages

English

Intermediate

Urdu

Native Speaker

Punjabi

Native Speaker

Arabic

Beginner

Memberships

Pakistan Engineering Council

Registered Engineer

June 2008

American Society for Non-Destructive Testing

Member

February 2015

American Welding Society

Member

January 2017

Training and Certifications

Certifications
ASNT NDT Level III (Magnetic Particle Testing)
Nov 2015 - Nov 2020
ASNT NDT Level III (Ultrasonic Testing)
Apr 2015 - Apr 2020

Training
An Overview of ISO 17025 LQMS
PCSIR
Aug 2009
ISO/IEC 17024
Pakistan National Accreditation Council
Jan 2011
Process Safety Management
Pakistan Engineering Council
Mar 2012