محمد منصور  الزمان, Head of Quality

محمد منصور الزمان

Head of Quality

Pak Elektron Limited (PEL)

البلد
باكستان - كراتشي
التعليم
ماجستير, Manufacturing Engineering
الخبرات
15 years, 6 أشهر

مشاركة سيرتي الذاتية

حظر المستخدم


الخبرة العملية

مجموع سنوات الخبرة :15 years, 6 أشهر

Head of Quality في Pak Elektron Limited (PEL)
  • باكستان - لاهور
  • أشغل هذه الوظيفة منذ سبتمبر 2019

•Responsible for the overall Quality function of PEL Appliances including, Refrigerators, Washing Machines, Chest Freezers, Chest & Visi Coolers, Split Air Conditioners, Microwave Ovens, Water Dispensers & LED TVs.

•The areas of Quality include: - Incoming Quality Control - Line Quality Control - Product & Warehouse Audit

•Inspection Process Automation via MES implementation for Traceability and Data retrieval.

•PowerBI reports development

•Aesthetic issues resolution

•Trainings for Skill Level Enhancement

Head of Quality في Waves Singer Pakistan
  • باكستان - لاهور
  • يوليو 2019 إلى سبتمبر 2019

•Development of Overall Quality System including Incoming Inspection System, Inprocess Inspection & Reporting Mechanism and Process improvement in light of Market Issues
•Responsible for the Overall Quality Function of Waves Singer Pakistan for Refrigerators, Chest Freezers, Water Heaters, Microwave Ovens, Split Air Conditioners & Washing Machines
•Product Performance Testing Laboratory & Incoming Quality Control Laboratory development
•Aesthetic issues resolution
•Training for Skill Level Enhancement

Manager Quality في Waves Singer Pakistan
  • باكستان - لاهور
  • نوفمبر 2018 إلى يونيو 2019

•Responsible for the Overall Quality Function of Waves Singer Pakistan for Refrigerators, Chest Freezers, Water Heaters, Microwave Ovens, Split Air Conditioners & Washing Machines.
•Product Performance Testing Laboratory & Incoming Quality Control Laboratory development
•Development of Incoming Inspection System
•Development of Inprocess Inspection Reporting Mechanism

Manager Quality Assurance في Thal Boshoku Pakistan (JV of Thal Engineering & Toyota Boshoku Japan)
  • باكستان - كراتشي
  • أكتوبر 2018 إلى أكتوبر 2018

•Responsible for the Overall Quality Function of Thal Boshoku Pakistan Seat Plant developed as a joint venture between Thal Limited & Toyota Boshoku Japan.
•Developed Quality Testing Lab for Seat Parts
•Collaborated with Thai & Japanese team for development of various components & checking fixtures.

Manager Quality Assurance في Dawlance Private Limited - Arcelik A.S.
  • باكستان - كراتشي
  • يوليو 2017 إلى أكتوبر 2018

Responsible for the overall Quality function of DPL I & DPL II factories producing Refrigerators, Washing Machines Split Air Conditioners, Microwave Ovens & Water Dispensers.

The areas of Quality included:
- Incoming Quality Control / Supplier Quality Assurance + New Parts/Source Development
- Line Quality Control
-Product & Warehouse Audit
- Quality Assurance System
- Six Sigma Projects
- Product Safety

Reviewed & Approved new products from Quality Perspective

There were the following laboratories under Quality domain which were developed & executed directly under my command:
- Incoming Quality Control Laboratory
- Component Life Cycle Testing Laboratory
- Product Life Cycle Testing Laboratory
- Transportation Test Laboratory (Product)
- Flammability Test Laboratory (Product & Component)
- Endurance Test Laboratory (including Door Hinge Testing & Corrosion Testing)
- Six Station Climate Control Chamber for Product Testing
- Market Return Product & Component Analysis Laboratory

Assistant Vice President - Supplier Quality Assurance في Dawlance Group of Companies
  • باكستان - كراتشي
  • يوليو 2015 إلى يونيو 2017

• Head Supplier Quality Assurance Department of all 3 factories of Dawlance
• Developing suppliers, enhancing raw material as well as components Quality to have an ultimate improvement in Product Quality
• Manage incoming material Quality issues, intimate to suppliers, suggest corrective and preventive actions and monitor the implementation of improvement activities
• Reporting quality issues to import suppliers for faults rectification
• Auditing and approval of Suppliers
• A team leader for the completion of tasks as decided in monthly action plans & Quality Councils as well as other respective councils
• Monitoring continual improvement (Kaizen) activities within the department
• Managing analysis & improvement in Material related market issues.and implementing improvements from Supplier side as well as process side

Senior Deputy Manager - Supplier Quality Assurance في Dawlance Group of Companies
  • باكستان - كراتشي
  • يوليو 2013 إلى يونيو 2015

• Head Supplier Quality Assurance Department of all 3 factories of Dawlance
• Developing suppliers, enhancing raw material as well as components Quality to have an ultimate improvement in Product Quality
• Manage incoming material Quality issues, intimate to suppliers, suggest corrective and preventive actions and monitor the implementation of improvement activities
• Reporting quality issues to import suppliers for faults rectification
• Auditing and approval of Suppliers
• A team leader for the completion of tasks as decided in monthly action plans & Quality Councils as well as other respective councils
• Monitoring continual improvement (Kaizen) activities within the department
• Managing analysis & improvement in Material related market issues.and implementing improvements from Supplier side as well as process side

Deputy Manager - Supplier Quality Assurance في Dawlance Group of Companies
  • باكستان - كراتشي
  • يوليو 2012 إلى يوليو 2013

• Head Supplier Quality Assurance Department of all 3 factories of Dawlance
• Developing suppliers, enhancing raw material as well as components Quality to have an ultimate improvement in Product Quality
• Manage incoming material Quality issues, intimate to suppliers, suggest corrective and preventive actions and monitor the implementation of improvement activities
• Reporting quality issues to import suppliers for faults rectification
• Auditing and approval of Suppliers
• A team leader for the completion of tasks as decided in monthly action plans & Quality Councils as well as other respective councils
• Monitoring continual improvement (Kaizen) activities within the department

Shift Incharge - Quality Control & Audit في Dawlance Group of Companies
  • باكستان - كراتشي
  • يوليو 2011 إلى يوليو 2012

-Ensure proper Quality Control of Overall manufacturing & assembly process of Refrigerators & Washing Machines Production
-Assure no non-conforming product passes the production process
-Lead all QCA team members at all Quality Stations on Production Line
-Root cause analysis of Inhouse Defects as well as field complaints related to product usage and functions
-Provide training to departmental staff on KAIZEN initiation, recording & reporting activities, motivate them and review their Kaizen suggestions
-Maintain 5S within the department
-Preparation of Key Performance Indicators (KPIs) of Sub ordinates
-Identification and rectification of Loop Holes in Quality Inspection Process
-Preparation & Review of ITIs
-Ensure proper rejection feeding in ERP system (Oracle 11i)
-Focus & Implement corrective actions to reduce internal as well as external cost of quality and service call rate

Assistant Manager - Supplier Quality Assurance (Incoming Quality Control) في Dawlance Group of Companies
  • باكستان - كراتشي
  • يوليو 2010 إلى يوليو 2011

-Prepare Supplier Monthly Rating Reports on the basis of Quality, Price and Procurement time
-Developing Suppliers as per DGC standards and monitoring them via Vendor Quality Audits and implementing corrective actions where required
-Ensuring & monitoring proper on time inspection of incoming parts.
-Development of WIs, ITI s & Jigs and fixtures to optimize inspection time and procedures
-Provide training to departmental staff on KAIZEN initiation, recording & reporting activities, motivate them and review their Kaizen suggestions
-Maintain 5S within the department
-Usage of SPC techniques & 7 tools of Quality regarding vendors’ parts quality
-Train workers according to relevant ITI s
-Assure that no low quality part gets on line as well as no low quality part is received from the supplier
-Review of Drawings and suggest changes and incorporate standards as required from R & D Department.
-Timely retrieval of Oracle Reports
-Preparation of Key Performance Indicators (KPIs)of Management Staff
-Act as team leader for the completion of tasks as decided in monthly action plans & Quality Councils
-Assisting Manager IQC-SQA in all activities

Engineer - Supplier Quality Assurance (Incoming Quality Control) في Dawlance Group of Companies
  • باكستان - كراتشي
  • سبتمبر 2009 إلى يوليو 2010

-Prepare Supplier Monthly Rating Reports on the basis of Quality, Price and Procurement time
-Developing Suppliers as per DGC standards and monitoring them via Vendor Quality Audits and implementing corrective actions where required
-Ensuring & monitoring proper on time inspection of incoming parts


Special Projects:
-Supplier Capability Enhancement
-Reverse Engineering of Parts like Thermostat, Fan Motor and Evaporators etc.
-Preparation of Specifications of Microwave Oven and Split AC
-Analysis of Field Faulty Parts (Door Lock, Split AC Compressor and Microwave Oven Magnetron and Transformer) and
suggest in-house as well as external rectifications to increase product reliability
-Provide Certificates of Compliance to vendors on the basis of their past performance and then monitor their performance
-Review of DPs and SOPs

Trainee Safety Engineer في Futehally Chemicals Pvt. Ltd (TPM-Unilever)
  • باكستان - كراتشي
  • أغسطس 2009 إلى سبتمبر 2009

-Observation of overall Safety Culture
-Worked on OHSAS 18000
- Studied the Futehally Safety Manual
-Suggested improvements regarding the Safety Manual
-Performed Daily Safety Audits, Safety Rounds, Safety Circles, HIRA and Permit to Work (PTW)

Fabrication Engineer في Faran Engineering Company
  • باكستان - كراتشي
  • يناير 2009 إلى يوليو 2009

-Supervised the Sheet Metal Fabrication Process
- Preparation of Production Plans
-Study of Clients’ requirements and execution accordingly
-Products included Pressure plates, Tube plates, checkered sheets platforms etc.

الخلفية التعليمية

ماجستير, Manufacturing Engineering
  • في NED University of Engineering & Technology, Karachi
  • ديسمبر 2012

Advanced Statistics Automation & Controls Reliability & Quality Engineering Advanced Manufacturing Processes CAD / CAM Finite Element Analysis

بكالوريوس, Mechanical Engineering
  • في NED University of Engg. & Tech., Karachi
  • ديسمبر 2008

Overall 1st Division in Bachelors Degree. Group 2nd position in the Final Year Project entitled "Horizontal Oil Well Drilling"

الثانوية العامة أو ما يعادلها, Pre Engineering
  • في DJ Sindh Government Science College Karachi
  • سبتمبر 2004

Overall A-One Grade (80%) Intermediate (Pre Engineering)

دبلوم, Science
  • في Pakistan Steel Cadet College
  • أغسطس 2002

Overall A-One Grade (83.3%) Matriculation (Science)

Specialties & Skills

Internal Audit
Quality Assurance
Supplier Audits
Supplier Quality
MS Power Point
MS Word
Adobe Photoshop 6.0
Pro Engineering Wildfire
MS Excel
Macromedia Dreamweaver
Macromedia Flash
AutoCAD LT 2008
Oracle 11i
ISO 9001:2000 Internal Auditor Course
FMEA (Failure Mode & Effect Analysis)
Tool & Die Design and Maintenance Workshop
Cost of Poor Quality Workshop
Minitab
Six Sigma Green Belt

اللغات

الانجليزية
متمرّس
الأوردو
متمرّس
العربية
مبتدئ

العضويات

Society of Petroleum Engineers
  • Student Member
  • March 2008
Youth Parliament of Pakistan
  • Member
  • June 2008

التدريب و الشهادات

HSE Management Training Course (تدريب)
معهد التدريب:
Lotte Pakistan PTA
تاريخ الدورة:
January 2014
المدة:
8 ساعات
Achieving Excellence Through Attitude (تدريب)
معهد التدريب:
Dawlance Group of Companies
تاريخ الدورة:
September 2015
المدة:
8 ساعات
Fire Investigation Training (تدريب)
معهد التدريب:
Fire Investigation - UK
تاريخ الدورة:
October 2017
المدة:
20 ساعة
Infinity-Management for Emerging Leaders|Designing the Human Connection (تدريب)
معهد التدريب:
Source Code
تاريخ الدورة:
March 2020
المدة:
20 ساعة
LEAD with Humanity in the Time of Crisis (تدريب)
معهد التدريب:
PEL Learning Center
تاريخ الدورة:
June 2020
المدة:
4 ساعات
Quality Leadership, Reforms and Practices - 13th Convention (تدريب)
معهد التدريب:
International Council for Quality Improvement
تاريخ الدورة:
November 2014
المدة:
16 ساعة
Quality Leadership, Reforms and Practices - 13th Convention (تدريب)
معهد التدريب:
International Council for Quality Improvement
تاريخ الدورة:
November 2014
المدة:
16 ساعة
Developing Resilient and Agile Leadership (تدريب)
معهد التدريب:
University of Management Technology - Dubai UAE - Institute of Knowledge and Leadership
تاريخ الدورة:
June 2020
المدة:
3 ساعات
Jotun Powder Coating School (تدريب)
معهد التدريب:
Jotun Powder Coatings Pakistan
تاريخ الدورة:
August 2014
المدة:
6 ساعات
Quality Management System (تدريب)
معهد التدريب:
Dawlance Group of Companies
تاريخ الدورة:
March 2010
المدة:
8 ساعات
Quality Management System (تدريب)
معهد التدريب:
Dawlance Group of Companies
تاريخ الدورة:
March 2010
المدة:
8 ساعات
Tool & Die Design and Maintenance Workshop (تدريب)
معهد التدريب:
Dawlance Group of Companies
تاريخ الدورة:
February 2012
المدة:
80 ساعة
Failure Mode & Effect Analysis (FMEA) (تدريب)
معهد التدريب:
Dawlance Group of Companies
تاريخ الدورة:
March 2010
المدة:
8 ساعات
ISO 9001:2000 Internal Auditor Course (تدريب)
معهد التدريب:
Dawlance Group of Companies
تاريخ الدورة:
March 2010
المدة:
8 ساعات
Fire and Safety Equipment Training (تدريب)
معهد التدريب:
Dawlance Group of Companies
تاريخ الدورة:
November 2009
المدة:
2 ساعتين
Active Citizen Development Workshop (تدريب)
معهد التدريب:
British Council
تاريخ الدورة:
June 2008
المدة:
24 ساعة
Web Designing Course (تدريب)
معهد التدريب:
Sindh Board of Technical Education
تاريخ الدورة:
June 2002
المدة:
250 ساعة
Introduction to Home Appliances (Polyurethanes) (تدريب)
معهد التدريب:
ICI Pakistan Limited - AkzoNobel
تاريخ الدورة:
September 2014
المدة:
4 ساعات
GI & Sheet Metal Training (تدريب)
معهد التدريب:
International Steels Limited
تاريخ الدورة:
September 2014
المدة:
4 ساعات
Six Sigma Green Belt (تدريب)
معهد التدريب:
NPO-Robust Pro
تاريخ الدورة:
February 2013
المدة:
40 ساعة
Plastics Identification Training (تدريب)
معهد التدريب:
Vital Polymers - Samsung
تاريخ الدورة:
December 2014
المدة:
4 ساعات
Hire The Best - Competency Base Interviewing Techniques (تدريب)
معهد التدريب:
Narejo HR
تاريخ الدورة:
July 2018
المدة:
10 ساعات
The Art of Project Management-PMI 1050 (تدريب)
معهد التدريب:
Global Management Consultants
تاريخ الدورة:
July 2018
المدة:
25 ساعة
Al Arabia Al Sahila (تدريب)
معهد التدريب:
Islamic Research Academy
تاريخ الدورة:
June 2009
Cost of Poor Quality (تدريب)
معهد التدريب:
Alson Industries
تاريخ الدورة:
November 2011
Collaborated Community Development Program (CCDP) (تدريب)
معهد التدريب:
Society for Educational Welfare
تاريخ الدورة:
March 2008