Senior Manager Water Treatment Plant, Waste Water Treatment Plant & Fuel
Sapphire Finishing Mills Limited
مجموع سنوات الخبرة :14 years, 2 أشهر
Operation and maintenance of Water Treatment Plants, including Reverse Osmosis (RO) Plants and Electrodeionization (EDI).
Operation and maintenance of Waste Water Treatment Plants, including Biological Sequencing Batch Reactor (SBR) (LUCAS), AdvancedOxidation Process and Dissolved Air Flotation (DAF).
Proficient in Power Plant Chemistry, specifically in the areas of Steam Water Cycle, Boiler Chemistry and Cooling Water Chemistry for both Openand Closed Loop systems.
Management and operation of Water, Waste Water and Fuel Laboratories.
Conducting analysis of Water, Steam, Waste Water and Fuel (Coal, Biomass, Fuel Oil and Lube Oil).
Expertise in Water Management, including water conservation and recycling practices.
Procurement and management of chemicals and instruments for Plant and Laboratory operations.
Environmental monitoring and control, ensuring compliance with certification audits for customers such as Levi's Co, Jack & Jones, Bestseller, C&A, Walmart, American Eagle, Kontoor, ANF and Decathlon.
Conducting sustainability analysis using Key Performance Indicator (KPI) data related to water, energy, greenhouse gases, carbon footprint andsolid waste.
Effective management of staff within Water Treatment Plant (WTP) and Waste Water Treatment Plant (WWTP) teams as the department manager.
Projects:
Led the project as the Project Head for the erection, commissioning and operations of the "New Waste Water Treatment Plant (400 m³/hr)"project. This included implementing an Advanced Form of SBR (LUCAS) with Advanced Oxidation Process and Polishing DAF, with the objectiveof achieving Zero Liquid Discharge (ZLD). The project was executed in collaboration with Waterleau, Belgium.
Successfully managed the complete working and commissioning of new Water, Steam and Coal Laboratories.
Spearheaded the up gradation and automation, including SCADA implementation, of the existing Water Treatment Plant (146 m³/hr).
Oversaw the erection and commissioning of a new 250 m3 Buffer Tank to enhance the storage capacity of RO water.
Executed the sand replacement project for both Sand Filters, which involved sand blasting and installation of new rubber lining for improved efficiency.
Planned and executed the up-gradation of all dosing systems in the Engineering Department, ensuring the safe handling of chemicals.
Managed the replacement of 108 membranes in both RO Trains at the existing Water Treatment Plant (146 m³/hr).
Led the up-gradation and modification of Online Sampling Units at the Co-generation Power Plant to enhance functionality and accuracy.
Proficient in the operation of Water Treatment Plants, including Reverse Osmosis (RO) Plants, Electrodeionization (EDI) Units, Mixed Bed Polisher Units and Water Softeners.
Conducting chemical analysis of water and waste water samples to assess their quality and compliance with regulatory standards.
Applying chemical treatments to optimise the quality of boiler feed water, ensuring efficient and safe operation of boilers.
Implementing chemical treatments for cooling water systems and closed cooling systems to prevent scale, corrosion and microbiological growth.
Performing chemical analysis of fuel oil and lube oil samples to evaluate their quality and suitability for use in various processes.
Conducting coal analysis to determine its composition, quality and suitability for combustion in power generation.
Monitoring and controlling environmental parameters to ensure compliance with regulatory requirements and maintain environmental sustainability.
Responsible for managing and arranging the procurement of chemicals and instruments for both the plant and laboratory.
Leading and supervising a team of 18 employees in the Chemical Department, providing guidance, performance management and fostering a collaborative work environment.
Projects:
Successfully executed the final erection and commissioning of various systems and units, including RO Plants, EDI Units, Mixed Bed Condensate Polishing Units, Cooling Tower, Dosing Systems, Sampling Room and Water, Oil and Coal Laboratories.
Conducted the boil out process for two coal-fired boilers, each with a capacity of 65TPH, 56 Bar Pressure ensuring optimal performance and efficiency.
Implemented an Automatic Side Stream Filter with a capacity of 250 m³/hr for the cooling towers at Co-generation Power Plant #3, improving water quality and system efficiency.
Executed the replacement of multimedia (sand and anthracite coal) in the Multimedia Sand Filter, enhancing the filtration process and system performance.
Proficient in the operation of Reverse Osmosis (RO) Plants, ensuring the effective treatment and purification of water.
Conducting comprehensive chemical analysis of both water and waste water samples to assess their quality and compliance with regulatorystandards.
Applying appropriate chemical treatments to optimize the quality of boiler feed water and the cooling water system, preventing scale, corrosionand microbial growth.
Monitoring and controlling environmental parameters to ensure compliance with regulatory requirements and maintain a safe and sustainableenvironment.
Responsible for managing and arranging the procurement of chemicals and instruments for both the plant and laboratory, ensuring an efficientsupply chain.
Serving as a coordinator for the Quality Management System, ISO 9001:2008 and Health, Safety and Environment (HSE) initiatives, ensuring compliance with applicable standards and fostering a culture of continuous improvement.
Proficient in the operation of Water Treatment Plants, specifically the Demineralization Plant, ensuring the efficient treatment and purification of water (110 m³/hr).
Conducting thorough chemical analysis of water and waste water samples to evaluate their quality and adherence to regulatory standards.
Implementing chemical treatments for optimizing the quality of boiler feed water, ensuring optimal performance and safety of boilers. (High-Pressure Boiler (96 Bar Pressure, 150 TPH), LP Boilers (15 Bar & 9 Bar)).
Applying appropriate chemical treatments to maintain the cleanliness and efficiency of the cooling water system and auxiliary cooling system.
Performing chemical analysis of fuel oil and lube oil samples to assess their quality and suitability for use in power generation processes.
Monitoring and controlling environmental parameters to ensure compliance with regulatory requirements and maintain a safe and sustainable working environment.
Monitoring heat rate and efficiency metrics to assess and improve the overall performance of the power generation facility.
Responsible for managing and arranging the procurement of chemicals and instruments for both the plant and laboratory, ensuring a smoothsupply chain.
Serving as the Health, Safety and Environment (HSE) Manager, ensuring compliance with HSE regulations and standards at the site. Leading internal audits within OMS Private Limited and leading the OMS team during external audits.
Fulfilling the role of Training Executive, organising on-the-job training for staff to enhance their skills and knowledge.
Acting as the Team Leader for ISO 9001-2008, ISO 14001, OHSAS 18001 and 5S, overseeing their implementation and maintenance in the powerhouse.
Managing a team of 10 employees within the Chemical Department, providing guidance, performance management and fostering a collaborative work environment.
Projects:
I was a valued member of the project team responsible for overseeing the Biomass Boiler project, which had a capacity of 150 TPH.
Held the position of Plant In-charge for the Reverse Osmosis (RO) Plant, overseeing its operation and maintenance to ensure the production ofhigh-quality purified water.
Served as the Plant In-charge for the Pure Drinking Water Section, managing all aspects of its operation and ensuring the production of safe andclean drinking water.
Conducted comprehensive chemical analysis of both RO water and drinking water samples to assess their quality, purity and compliance withregulatory standards.
Acted as the coordinator for ISO 9001-2008 and ISO 22000-2005 certifications, overseeing the implementation and maintenance of quality andfood safety management systems. Also, performed internal audits to ensure adherence to the established standards.
Managed a team of 22 employees within the Chemical Department, providing leadership, guidance and performance management to foster aproductive and collaborative work environment.
Project:
Erection & Commissioning of New RO Plant (15 m3 /hr). Including piping modifications.
Demineralization plant operation.
Hydrogen plant operation.
Water/waste water chemical analysis.
Boiler feed water and cooling water system chemical treatment.
Fuel oil and lube oil chemical analysis.
Environment monitoring and control.
Final project of MS Chemical Engineering on “Performance Testing and Makeup of Cationic and Anionic Resins in De-mineralization Plant”.
Domains of HSE
Final Year project of BSc Chemical Engineering on “Effluent Treatment of Paper Industry”.