Murugan Muthaiah, Manager

Murugan Muthaiah

Manager

Fabrication & Construction

Location
United Arab Emirates - Abu Dhabi
Education
Diploma, Mechanical Engineering
Experience
30 years, 4 Months

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Work Experience

Total years of experience :30 years, 4 Months

Manager at Fabrication & Construction
  • United Arab Emirates
  • My current job since January 2007

23+ Year’s
Management of fabrication and installation (construction) phase Projects to ensure proper co-ordination of the various
Construction disciplines to achieve on time delivery, without compromising HSE, with the required quality and within
allocated budgets.
OIL & GAS Construction (Onshore and Offshore) Industries : ASME Projects such as Process Piping, API Tanks, Columns,
(Presser) Vessels, Cross country and high presser pipe lines, Reactor, Chemical injection packages, Separator, Heat
exchangers, Heavy Structural and Ship/Rig Repair (Maintenance) including Fabrications, painting, assembly, testing,
reinstatement and maintenance work.
EPC Project such as Living Quarters, , Modular Buildings (LER, LCR, TER & etc in DNV, AWS & ABS) including Fabrication,
Erection, Painting, outfitting assembly, Pre-commissioning and Commissioning and maintenance work.
Major Achievements:
* Weld repair rate for the year of 2014 - 2016 is: 0.049% v’s target: 2.0.
* Achieved 3.5 MN man-hour without LTI for the year of 2014 - 2016.
* In FY 2013 - 2014 were completed total 137 Vessels, Separator and Heat exchangers with Productivity 1.03% on
schedule.
* In FY 2011 - 2012 were completed total 3480 tone steels rack fabrications with Productivity 1.10% & on scheduled.
* In FY 2010 - 2011 were completed chemical injection & 220 KVA in total 76 Skids, LER and LCR’s with Productivity of
1.01% on schedule.
* In FY 2008 - 2009 were completed total 84 ton steel replacement (Preload Tanks repair) within 24 days at NDC
(Emilia) - Rig on schedule within budgeted cost.
Present Company

Foreman at Doha Petroleum Construction Company
  • Qatar
  • August 2003 to March 2007

Projects Involved: Fabrication and site installation on a diverse range of onshore and offshore Projects.
* Fabrication & Installation of Boat landing for Offshore TOTAL E & P Qatar DP 2 Platform, 890 Ton - which includes
Fabrication, Pull Testing, Blasting, Painting and Installation reinstatement at Offshore. Role: Fabrication & Installation
Superintendent.
* Fabrication & Installation of Sulphur Off-loading facilities for Ras Laffan - QATAR GAS GTL plant, 1120 Ton - which
includes Fabrication, Testing, Blasting, Painting and Installation reinstatement at Site. Role: Fabrication & Installation
Superintendent.
* Installations of PS1 K Platform at Offshore for OXY - Qatar, 2230 Ton - Installations of Pipe racks with Piping, Raiser
Line, Separator, Surge tanks and Flare tower, which includes testing, Pre-commissioning and Commissioning. Role:
Installation In charge

at Al Jubail, PTA IBN Rushed Projec
  • January 1994 to January 2003

Projects Involved:
* Fabrication & Installation of Petrokemya Polyethylene Project for Saudi Toyo Engg. Co., at polyethylene pipeline
(fabrication & Installation) work

Supervisor at Saudi Aramco Hawaiyah Gas Plant SRL
  • India
  • August 1993 to April 1994

UTL Project Sulphur III Tanks & Structural
(fabrication & Installation) work in Hawaiyah, Petrokemya olefins III Project Pipeline & Pipe wrack (fabrication &
Installation) in Jubail, for Hadeed Steel Mills Flat Projects Facility Project, General Air condition Chilled Water Pipe line
(fabrication & Installation) in al Jubail, Madina, Yanbu Deaslination and Power Plant Phase II Project, Utility Structural
(Installation) works inYanbu, Qassim Cement Plant Upgrading Project, Bypass Dustbin, Heat exchangers & Structural
(Installation) work in Buraydah and IBN HAYYN/PPP/PVC Project (Fire water pipeline and wrack structural fabrication
and Erection) for Petrokemya at Al Jubail. Role: Fabrication & Installation In charge

  • to

Ensure and Maintain workmanship standards within the workshop - reporting any errors through the improvement
method.
* Familiarize with all the companies’ processes and procedures & abide by all company policies. Assist during audits
when required and comply at all times with Improvement Report Program.
* Liaise daily with QHSE Manager and Project Engineers for review of on-going and upcoming projects.
* Management of Fabrication- Construction projects/jobs ensuring delivery dates are achieved.
* Effective utilization and maintenance of plant and equipment.
* Awareness in controlling Man-hours for commercial & financial efficiency.
* Efficient utilization of shop and Yard manpower and ensuring adequate resources are available.
* Ensure compliance to manufacturing fabrication procedures.
* Monitor actions from meetings to ensure timely and effective completion.
* Provided input to the Project Management on the schedule for the construction/commissioning activities.
* Responsible for providing solutions to different complex problems at site as per the standards and spec.
* Held regular meetings with sub ordinates and sub-contractors to coordinate and maintain the schedule and quality of
works execution.
* Approving necessary site modifications in coordination with the other discipline works.
* Conducting FATs and SATs wherein required as per contracts.
* Weekly meeting with subordinate to evaluate project related HSE, progress, concerns and quality of work.
* Over all control of Man power, Materials and progress.
* Review performance and competence for all staff under supervision and identify training needs.
* Responsible for planning and execution of all activities.
* Addressing queries and concerns of Clients over site matters.
* Assist with coordination of onshore and offshore commissioning activities & Handing over the completed systems to the
Client
* Generate and submit weekly report.
Health and Safety
* Implementation of planned preventive maintenance system, to comply with all appropriate regulations/safety
requirements and to maintain maintenance records.
* Comply with and enforce Health & Safety rules at all times in the workshop and yard areas.
* Maintain the Risk Management activity within the Workshop and Yard areas.
* Comply at all times with Company’s Health & Safety at Work requirements.
* Maintain a culture of Health & Safety excellence throughout the business.
* Abide by and assist with the risk assessment program.
* Undertake Health & Safety training when instructed.
Murugan. M, muruji73@gmail.com + 971 551053712
M-CV Page 5
* Ensure all accidents and incidents are correctly reported.
* Assist during safety investigations when requested.
* Overall responsibility on all HSE matters in his department and is accountable for Health and Safety of the people at
work in his department.
* Responsible for compliance with all applicable regulations, rules, procedures and providing safe equipment and work
place.
* Responsible for providing trained man power and identifying training needs of the personnel working under him.
* Ensure that recommendations from Accident Investigation, Audits and Inspections are auctioned on time.
* Participate in HSE meetings.

Education

Diploma, Mechanical Engineering
  • at THE INSTITUTE OF ENGINEERING
  • April 1993

Specialties & Skills

Languages

English
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Hindi
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