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Mustafa Abubaker, PRODUCTION MANAGER

Mustafa Abubaker

PRODUCTION MANAGER·SUDU Specialized Industrial Machinery & Equipment Manufacturing

United Arab Emirates

Bachelor's degree, Bachelor of Engineering (Honours) in Mechanical Engineering – Production

Work experience

Total years of experience: 8 years, 6 months

PRODUCTION MANAGER

March 2025 - Present

SUDU Specialized Industrial Machinery & Equipment Manufacturing

Dubai, United Arab Emirates

I found this job using Bayt.com

March 2025 - Present

•Lead daily production operations for oxy-hydrogen generator machines, covering sheet metal fabrication, laser cutting, CNC bending, MIG/TIG welding, and mechanical assembly activities.

•Manage multidisciplinary production teams across fabrication, welding, and assembly work centers to ensure smooth workflow and on-time production execution.

•Develop production routing sheets, time studies, manpower plans, and capacity plans to improve workflow efficiency and support accurate production scheduling.

•Prepare and maintain BOM structures, material requirements, and cost-control records to support production planning, procurement follow-up, and cost optimization.

•Review DXF files, 3D models, and shop drawings to identify manufacturability issues before production release and reduce rework during fabrication and assembly.

•Optimize sheet metal nesting, cutting plans, bending sequences, and fabrication flow to improve material utilization and reduce scrap.

•Coordinate with design, procurement, quality, and assembly teams to resolve technical issues, material shortages, drawing mismatches, and production constraints.

•Monitor daily production progress, work center loading, bottlenecks, and manpower allocation to maintain schedule adherence and improve process flow.

•Implement structured daily and weekly production reports to improve KPI visibility, management follow-up, and decision-making.

•Support continuous improvement initiatives focused on reducing rework, improving production accuracy, standardizing processes, and enhancing on-time delivery.

Company industry:
Manufacturing
Job role:
Management

PRODUCTION MANAGER

January 2024 - February 2025

Sinastra Woodworking and Electronics Manufacturing

Cairo, Egypt

January 2024 - February 2025

•Managed daily woodworking and electronics manufacturing operations, including panel saw cutting, edge banding, CNC routing, assembly, and finishing activities.

•Supervised a production team of 75 technicians to achieve daily production targets, quality standards, and delivery schedules.

•Increased overall production efficiency by 25% through workflow optimization, waste reduction, improved manpower allocation, and enhanced production planning.

•Developed and implemented SOPs, process workflows, and standard work instructions to improve consistency, quality, and operational control.

•Coordinated with maintenance teams to implement a preventive maintenance program, reducing machine downtime by 30%.

•Designed custom speaker cabinets using ASPIRE software and generated accurate CNC toolpaths for production.

•Improved CNC cutting accuracy through better toolpath preparation, process control, and machine performance follow-up.

•Achieved 95% on-time project delivery by improving production scheduling, material readiness, and resource planning.

•Implemented KPI tracking systems and collaborated with design, quality, procurement, and maintenance teams to reduce operational bottlenecks.

Company industry:
Manufacturing

PRODUCTION AND MANUFACTURING ENGINEER

May 2017 - April 2023

GIAD Industrial Group

Khartoum, Sudan

May 2017 - April 2023

•Managed and supported daily metal manufacturing operations, including turning, milling, boring, honing, grinding, CNC machining, and other precision machining processes.

•Supervised and coordinated production activities across a team of 150+ operators to achieve production targets, quality standards, and operational discipline.

•Planned manpower, machine allocation, production priorities, and workflow activities to ensure smooth execution of production schedules.

•Improved production output by 20% through workflow optimization, better machine utilization, and improved manpower allocation.

•Reduced defect rates by 15% by implementing corrective actions, strengthening quality control practices, and improving process follow-up.

•Applied engineering drawings, dimensional control, and GD&T principles to improve manufacturing accuracy and product quality.

•Coordinated with QA and maintenance teams to improve machine reliability, reduce unplanned downtime, and support preventive maintenance activities.

•Conducted routine safety audits and compliance checks to improve workplace safety and reduce operational risks.

•Prepared production reports and operational updates to support senior management decision-making.

Company industry:
Manufacturing

Education

Sudan University of Science and Technology

December 2016

December 2016

Bachelor's degree, Bachelor of Engineering (Honours) in Mechanical Engineering – Production

Sudan

Skills

Lean Six Sigma
Expert
Lean Six Sigma
Expert
Solidworks
Expert
Solidworks
Expert
Process Manufacturing
Expert
Process Manufacturing
Expert
Production Management
Expert
Production Management
Expert
Microsoft Excel
Expert
Microsoft Excel
Expert
MANUFACTURING OPERATIONS
Intermediate
MANUFACTURING OPERATIONS
Intermediate
PRODUCTION PLANNING
Intermediate
PRODUCTION PLANNING
Intermediate
SCHEDULING
Intermediate
SCHEDULING
Intermediate
METAL FABRICATION
Intermediate
METAL FABRICATION
Intermediate
PRODUCTION MANAGEMENT
Intermediate
PRODUCTION MANAGEMENT
Intermediate
COMPLEX PROBLEM SOLVING
Intermediate
COMPLEX PROBLEM SOLVING
Intermediate
CNC MACHINING
Intermediate
CNC MACHINING
Intermediate
Manufacturing Processes
Expert
Manufacturing Processes
Expert
Solidworks
Intermediate
Solidworks
Intermediate
Kaizen
Expert
Kaizen
Expert
Lean and Lean Six Sigma
Intermediate
Lean and Lean Six Sigma
Intermediate
English
Expert
English
Expert
Microsoft Excel
Intermediate
Microsoft Excel
Intermediate
MANUFACTURING ENGINEERING
Expert
MANUFACTURING ENGINEERING
Expert
MANAGEMENT
Intermediate
MANAGEMENT
Intermediate
OPERATIONS
Intermediate
OPERATIONS
Intermediate
OPERATIONAL EFFICIENCY
Intermediate
OPERATIONAL EFFICIENCY
Intermediate
BUSINESS PROCESS IMPROVEMENT
Intermediate
BUSINESS PROCESS IMPROVEMENT
Intermediate
RESOURCE PLANNING
Intermediate
RESOURCE PLANNING
Intermediate
ELECTRONIC DATA INTERCHANGE
Intermediate
ELECTRONIC DATA INTERCHANGE
Intermediate
ELECTROMECHANICAL ASSEMBLY
Intermediate
ELECTROMECHANICAL ASSEMBLY
Intermediate
CNC MILLING
Intermediate
CNC MILLING
Intermediate
LEAN MANUFACTURING
Intermediate
LEAN MANUFACTURING
Intermediate
TEAM LEADERSHIP
Intermediate
TEAM LEADERSHIP
Intermediate
QUALITY CONTROL
Intermediate
QUALITY CONTROL
Intermediate
MICROSOFT TEAMS
Intermediate
MICROSOFT TEAMS
Intermediate
LEAN SIX SIGMA
Intermediate
LEAN SIX SIGMA
Intermediate
WASTE MINIMIZATION
Intermediate
WASTE MINIMIZATION
Intermediate
METALWORKING
Intermediate
METALWORKING
Intermediate
PROCESS IMPROVEMENT
Intermediate
PROCESS IMPROVEMENT
Intermediate
WOODWORKING
Intermediate
WOODWORKING
Intermediate

Social profiles

Languages

English

Intermediate

Arabic

Native Speaker

Training and Certifications

Certifications
Training
Speak English Professionally
Write Professional Emails in English
GIAD Industrial Group Training
Lean Six Sigma Yellow Belt – ASQ
Speak English Professionally
Write Professional Emails in English
Lean Six Sigma Yellow Belt – ASQ
Basics of Digital Control
Nov 2015
Write Professional Emails in English
Dec 2016
Speak English Professionally In Person On
Oct 2016

Training
A training about rebar manufacturing process in the production line and quality
AL ASAAD Factory
Mar 2015
Production and Manufacturing Processes
Defence Industries System, Yarmouk Industrial Complex
May 2017
A training duration in car service department and car maintenance
DAL Motor Company Limited
Apr 2017

Hobbies and interests

Football