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Mutaz Shraim, R&D Packaging Manager

Mutaz Shraim

R&D Packaging Manager ·Baja Food Industries

Saudi Arabia

Bachelor's degree, Mechatronics Engineering

Work experience

Total years of experience: 12 years, 11 months

R&D Packaging Manager

August 2022 - Present

Baja Food Industries

Riyadh, Saudi Arabia

August 2022 - Present

Responsibilities:
• Oversaw packaging development, innovation, and standards.
• Ensured the correct execution of end-to-end packaging development activities, including prototype development, pilot and plant trials, , and R&D documentation.
• Working closely with the Marketing team across different product categories to conceptualize packaging development concepts and formats for new product launches.
• Managed all company packaging activities, including process enhancements.
• Maintained meticulous records, managed transactions, and controlled vault access.
• Coordinated with quality, warehouse, and external vendors for materials.
• Implementing standardized quality tests for consistent material supplies.

Main Achievements:
• Redesigned packaging material specs across 8 categories for better alignment with machine capabilities and vendor tolerances.
• Validated SKUs' formulas, updating BOMs with 98%+ accuracy of actual consumption.
• Achieved a 15% volume reduction in flexible packaging materials, saving +1.5 million SAR annually.
• Optimize boxes and carton materials, resulting in +1 million SAR annual savings.
• Introduced reusable corrugated plastic master boxes for sustainability.
• Implemented a new packaging "Bag in Bag" concept, significantly reducing packaging costs.
• Implemented a new side opening push and pop for pouches.
• Successfully introduced paper cans packaging, ensuring compatibility with related packaging machines.
• Reduced packaging material waste to <1% across packaging lines and machines.

Skills and Abilities:
• In-depth knowledge of packaging materials, enabling informed decisions on material selection and optimization.
• Proficient understanding of common packaging equipment, ensuring effective coordination between design and operational aspects of packaging.
• Strong proficiency in AutoCAD software, facilitating efficient packaging design and development

Company industry:
Food & Beverage Production
Job role:
Research and Development

Industrial Project Manager

December 2019 - August 2022

Baja Food Industries

Riyadh, Saudi Arabia

December 2019 - August 2022

Responsibilities:
• Project Planning and Management: Develop project plans, budgets, and timelines.
• Feasibility Studies and Assessment: Evaluate project viability and risks.
• Resource Allocation and Management: Efficiently allocate and oversee resources.
• Quality Assurance and Compliance: Ensure projects meet standards and regulations.
• Budget Oversight and Control: Monitor and adjust project budgets.
• Stakeholder Communication and Collaboration: Maintain clear communication.
• Project Execution and Oversight: Oversee project implementation.
• Documentation and Record Keeping: Maintain detailed project documentation.
• Post-Project Evaluation and Analysis: Assess project success and performance.
• Cost Analysis and Financial Management: Analyze project costs and ROI.
• Reporting and Presentation: Provide progress reports to stakeholders.

Achievements:
• Led a portfolio of new packing area projects, encompassing 7 packaging lines.
• Reduced printing material consumables and maintenance costs by an impressive 40%.
• Achieved an 81% reduction in labor headcount through automation initiatives.
• Increased production capacity by a substantial 33% for a specific production line.
• Successfully lowered process losses from 13% to an efficient 8%.
• Led the integration of 2 new technologies: Vacuum Seaming, and Optical Sorting.
• Improved packaging lines' (OEE) reaching 75% from 45%with a zero-cost implementation.

Skills and Abilities:
• Flexibility: Adaptability to changing requirements.
• Negotiation: Resource management and cost-effective solutions.
• Process Management: Optimizing industrial processes.
• Multi-tasking: Efficiently managing multiple tasks.
• Technology Integration: Expertise in adopting new technologies.

Company industry:
Food & Beverage Production
Job role:
Engineering

Automation Engineer

December 2018 - December 2019

Baja Food Industries

Riyadh, Saudi Arabia

December 2018 - December 2019

Responsibilities:
• Develop and implement automation strategies to enhance efficiency and productivity.
• Conduct regular maintenance and troubleshooting of automated packaging systems.
• Collaborate with cross-functional teams to ensure seamless operation of automation processes.
• Optimize equipment performance and minimize downtime through preventive maintenance.
• Train and mentor maintenance technicians to ensure they are proficient in automation systems.
• Identify and prioritize maintenance needs and schedule maintenance tasks accordingly.
• Maintain records of spare parts inventory and ensure timely ordering and replenishment.
• Evaluate and recommend upgrades or replacements for aging automation equipment.
• Ensure compliance with safety regulations and best practices in automation maintenance.
• Act as a liaison between production, maintenance, and management teams, facilitating effective communication.

Skills and Abilities:
• Strong Problem-Solving skills for troubleshooting and solutions development.
• Inventory Management for spare parts and ordering.
• Team Leadership and mentoring of maintenance technicians.

Company industry:
FMCG
Job role:
Engineering

Automation Engineer

February 2015 - December 2018

Al-Fanar

Riyadh, Saudi Arabia

I found this job using Bayt.com

February 2015 - December 2018

Responsibilities:
• Collaborate with customers to comprehensively study and analyze their requirements and inputs.
• Expertly draft, negotiate, and finalize contracts with customers to ensure clear project terms.
• Precisely create detailed Bill of Quantities (BOQ) for electrical and pneumatic components, aligning seamlessly with mechanical design specifications.
• Initiate Purchase Requisitions (PR) and diligently follow up with the procurement team until timely parts delivery
• Execute meticulous material receiving and inspection processes to guarantee quality.
• Efficiently liaise with the fabrication team to ensure the timely production of required parts and plates.
• Proficiently perform offline and online programming for PLC, HMI, and other control components.
• Skillfully design and meticulously document As-Built drawings for electrical and pneumatic circuits.
• Conduct thorough internal trials post-machine assembly and power-up to ensure optimal performance.
• Execute both Internal and External Factory Acceptance Trials (FAT) with precision.
• Conclude trials by signing the Sample Inspection Report (SIR), affirming quality standards.
• Oversee the seamless transfer and installation of the machine at the customer's site.
• Rigorously conduct Site Acceptance Trials (SAT) to ensure compliance with customer requirements.
• Expertly handle commissioning and installation phases with attention to detail.
• Skillfully plan, schedule, and control teams, resources, and all related project activities to ensure successful project execution.

Achievements:
• Managed 20 projects, ensuring on-time and within-budget completion through effective collaboration with clients, engineers, and designers.
• Successfully resolved 9 incomplete projects, demonstrating exceptional customer satisfaction and problem-solving skills.

Skills and Abilities:
• Technical Proficiency in automation technologies, PLC programming, and control systems.
• Effective Communication with cross-functional teams and management.
• Project Management for planning and executing automation projects.
• Commitment to Safety Awareness and compliance with standards.
• Time Management for efficient task and schedule management.

Company industry:
Electric Power Production & Transmission
Job role:
Engineering

Electrical Engineer

August 2014 - February 2015

Philips Morris International

Amman, Jordan

August 2014 - February 2015

• Checking, repairing, and servicing machinery, equipment, and systems.
• Execute Maintenance Preventive Schedules

Company industry:
Tobacco Products Manufacture
Job role:
Maintenance, Repair, and Technician

Maintenance Engineer

August 2013 - August 2014

Middle East Pharmaceutical & Chemical Industries

Amman, Jordan

August 2013 - August 2014

• Checking, repairing, and servicing machinery, equipment, and systems.
• Execute Maintenance Preventive Schedules

Company industry:
Pharmaceutical Manufacturing
Job role:
Maintenance, Repair, and Technician

Education

Al-Balqaa Applied University - Faculty of Engineering Technology

June 2013

June 2013

Bachelor's degree, Mechatronics Engineering

Jordan

GPA (point): 3.13 out of 4

GPA (point): 3.13 out of 4

Faculty of engineering technology / Al Balqa’a applied university Amman – Jordan. Rating very good Graduation Project : Mini Robot Car * Winning second place at the competition of robots at the level of Jordan. Achievement : President of student council

Skills

Customer Facing

Expert

Material Selection

Expert

Documentation

Expert

Technical Project Leadership

Expert

PLC

Expert

plc

Intermediate

ms project

Intermediate

process automation

Intermediate

programming

Intermediate

maintenance engineering

Intermediate

manual testing

Intermediate

project planning

Intermediate

maintenance management

Intermediate

system automation

Intermediate

planning

Intermediate

problem solving

Intermediate

teamwork

Intermediate

AUTOCAD

Intermediate

BACKUP

Intermediate

EDITING

Intermediate

FILE MANAGEMENT

Intermediate

LOGIC

Beginner

MECHANICAL

Intermediate

NETWORKING

Beginner

SUPERVISORY SKILLS

Intermediate

Pneumatic & Hydraulics

Intermediate

Process Control

Intermediate

Commissioning

Intermediate

Automation

Intermediate

End User Manuals

Intermediate

Testing

Intermediate

system maintenance

Intermediate

maintenance planning

Intermediate

pumps

Beginner

maintenance services

Intermediate

preventive maintenance

Intermediate

Process Optimization

Intermediate

Packaging Materils

Expert

Packaging Machines

Expert

Industrial Automation

Expert

Waste Control

Intermediate

Packaging Solutions

Expert

Customer Facing

Expert

Material Selection

Expert

Documentation

Expert

Technical Project Leadership

Expert

PLC

Expert

Social profiles

Languages

Arabic

Expert

English

Expert

Memberships

Jordanian Engineering Association

Engineer

June 2013

Saudi Council of Engineers

Member

May 2015

Training and Certifications

Certifications
Comprehensive rehabilitation course for electrical engineers
Sep 2013
General Industry Safety and Health (OSHA)
Aug 2019
Lean Six Sigma Black Belt
Sep 2022

Training
Certified Project Management Professional (PMP)
Project Management Institute (PMI)
Certified Professional in Engineering Management
GEC Academy (ASEM)