MUTHUKUMARAN ANNAMALAI, GENERAL MANAGER -QA/QC

MUTHUKUMARAN ANNAMALAI

GENERAL MANAGER -QA/QC

DB REALTY LTD

Location
India - Mumbai
Education
Master's degree, MASTERS IN BUSINESS ADMINISTRATION
Experience
38 years, 7 Months

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Work Experience

Total years of experience :38 years, 7 Months

GENERAL MANAGER -QA/QC at DB REALTY LTD
  • India - Navi Mumbai
  • My current job since November 2014

LEADING THE QUALITY TEAM OF CURRENTLY ON GOING PROJECTS \[ DB HEIGHTS, DB VIEWS, ORCHID ENCLAVE, ORCHID CROWN\], ENHANCING THE CONSTRUCTION QUALITY, REGULAR INSPECTION OF SITE WORKS, FRAMING THE SPECS FOR CONTRACT DOCUMENTS, WORK ORDERS, CONDUCTING AUDITS, COMPLETING THE SNAG LISTS AND HANDING OVER THE FLATS .

VP at MANTRI REALTY LTD
  • India - Mumbai
  • June 2012 to October 2014

HEADING THE QUALITY AND SAFETY DEPARTMENT . CONTROLLING THESE FUNCTIONS PAN INDIA

Mumbai as VICE PRESIDENT at MANTRI REALTY LTD
  • India
  • June 2012 to March 2014

Since 26-06-2012 to Till date working in MANTRI REALTY LTD, Mumbai as VICE PRESIDENT
HOD - Safety & Quality Departments- PAN INDIA
☞ Arranging Contractors & Suppliers on Barter basis.
☞ Leading the Contracts/Purchase committee.
☞ Heading the Safety & Quality department - PAN INDIA.
☞ Altering the processes time to time so as to make the systems fool proof Vendor management / Contract management / Services management.
☞ Imparting training to all levels of the staffs of our company and to contractor's engineers/ supervisors etc., Interviewing the candidates as part of Interview committee in the TECHNICAL ROUND for various posts.
☞ Interacting / co-ordinating with other departments for the improvement of quality standards and systems.
☞ Fulfilling the training External / In-house needs of sub-ordinates & Engineering Teams. Identifying the training needs, Designing the training programme & imparting to the extent of crystal clear understanding.
☞ Implementing Cost control and construction economics.
☞ Conducting routine site visits across the country to have a vigilance on the product conformities.
☞ Conducting Group discussions / Quality review meetings to do trouble shooting at all Branch offices across the country.
Attainments: ☞ Hand book on Rectification of Defects in Civil Engineering works was written by me and published PAN INDIA -MRL.
☞ Specialized contractors & Professionalized vendors were brought to the company and the Mutually benefited terms were properly administered.
☞ BARTER is the MANTRA of the company and hence fine tuning BARTER MECHANISM was made & the practical implementation was made crystal clear to all the departments and Management.
☞ All the Engineering team including contractor's team got trained by me - Training done on 21 topics to improve Safety & Quality at Sites - PAN INDIA- MRL FORM WORKS, REBAR WORKS, CONCRETE TECHNOLOGY, MASONRY&PLASTER, TILING, TREMIX FLOORING, Finishing & Interior works etc.,
☞ Capably succeeded in nurturing the safety and quality culture in builder's company.
☞ By leading the Purchase & contracts committee - Capably succeeded in bringing the professional practices & professional way of functioning within the organization.
☞ All the loop holes which were leading to breach of economy of organisation were identified / closed and situation got improved by participating in the core committee.
☞ All the non-professional way of workings / unethical practices across the organisation were identified and stopped by implementing the QMS.
☞ Starting from Deep cleaning activity to Cement works - List of standard products were made and those only used in all projects PAN INDIA.
☞ Successfully stopped the long time leakages of all old buildings of our company. And the leakages of new structures
☞ Successfully established the QC lab & tests are being carried out at all the sites - PAN INDIA.

Mumbai as ASSISTANT VICE PRESIDENT at ACKRUTI CITY LIMITED
  • India
  • January 2006 to January 2012

March'-11 To 23 - 06 - 2012 worked in ACKRUTI CITY LIMITED, Mumbai as ASSISTANT VICE PRESIDENT.

☞ Conducting trials for site mix & RMC mix and giving approvals for all grades of concrete. Ensuring approval for minimum of 5 RMC to the vicinity of every project.
☞ Interacting / co-ordinating with other departments for the improvement of quality standards and systems.
☞ Fulfilling the training External / In-house needs of sub-ordinates.
☞ Conducting Quality review meeting with all HODs and corporate..
☞ Altering the processes time to time so as to make the systems fool proof Vendor management / Contract management / Services management.
☞ Imparting training to all levels of the staffs of our company and to contractor's engineers/ supervisors etc.,
☞ Interviewing the candidates in the TECHNICAL ROUND for various posts.
☞ Selecting RMC, Water Proofing Agencies, nurturing the professional approach at all levels & troubleshooting leakages, services, concreting & interior.
☞ Conducting factory inspections, coordinating services & Implementing the Integrated Management System.
☞ Statistical analysis for Quality control works.
☞ Analysis: Design analysis for various grades of concrete, Root cause analysis of every problems related to Quality of works. Qualitative analysis of the team.

Attainments: ☞ Played a major role in handling the ISO Audits for the company.
☞ Capably brought all the Quality related activity under one person's control and succeeded in that. Lab, QA, all were working in different directions
☞ Successfully stopped the long time leakages of all old buildings of our company. And the leakages of new structures
☞ 5 numbers of RMC Plants in the near by vicinity of every project were searched out & all the concrete grades were approved after witnessing the trials & review of results. As a result we have not affected by sand scarcity / concrete short supply
☞ In and around Mumbai - 20 numbers of RMC companies 64# of RMC PLANTS found for procurement of concrete were identified / technically & commercially approved. This is my life time achievement, because we were struggling to overcome the issue regarding short supply of sand / concrete.
☞ 300 numbers of tradesmen, 35 numbers of supervisors, 33 numbers of Engineers & 25 number of managers were trained by me during the month August 2011. This is also my life time achievement, because hours of lecture delivered during the month was more than a professor's capacity.
☞ Principle of " WORKS NOT CHECKED MEANS -WORKS NOT DONE " was strictly implemented along with checklists hand in hand.
☞ The QC department used to stop the work very frequently everyday, which leads to hampering of progress, profit etc involved in changing the habit of stopping the work by introducing Process Training on Work Spot.
☞ Capably succeeded in nurturing the safety and quality culture in builder's company.
☞ Visited the site and observed the way of working of each fitters, carpenters, masons etc., and there itself corrected the mistakes and habits by giving training& demo resulting in zero accident and zero defects.
☞ Judiciously took some preventive & corrective measures resulting in zero - accidents / defects / leakage.
☞ Joined the company as General Manager but within 6 months got promoted as ASSISTANT VICE PRESIDENT with 10% increase in CTC, while getting confirmation Where as most of the new joiners were de promoted

Mumbai as Deputy General Manager at Sheth Developers Pvt. Limited
  • India
  • June 2008 to March 2011

June '08 To March 2011 with Sheth Developers Pvt. Limited, Mumbai as Deputy General Manager

☞ Selecting RMC, Water Proofing Agencies, nurturing the professional approach at all levels & troubleshooting leakages, services, concreting & interior.
☞ Conducting factory inspections, coordinating services & Implementing the Integrated Management System.
☞ Complying the requirements of Green Building Project.
☞ Safety co-ordinator for all the projects of this company.
☞ Altering the processes time to time so as to make the systems fool proof Vendor management / Contract management / Services management.

Attainments: ☞ Successfully stopped the long time leakages of all old buildings of our company. And the leakages of new structures having Jaccuzi / Sauna / Steam bath / Swimming pool etc., also attended by finding the root cause with my valuable experience.
☞ The QC department used to stop the work very frequently everyday, which leads to hampering of progress, profit etc involved in changing the habit of stopping the work by introducing Process Training on Work Spot.
☞ Capably succeeded in nurturing the safety and quality culture in builder's company.
☞ Visited the site and observed the way of working of each fitters, carpenters, masons etc., and there itself corrected the mistakes and habits by giving training& demo resulting in zero accident and zero defects.
☞ Played a major role in handling the IMS Audits for the company.
☞ Judiciously took some preventive & corrective measures resulting in zero - accidents / defects / leakage.
☞ Complying the requirements of Green building concept. Contributed a lot for Environment management.
☞ Designed SELF COMPACTING CONCRETE with low grade of concrete equal to M20 for DEAD WALL concreting works. But its cost is Rs300/- less than the Normal M20 concrete.
☞ Beaumonde towers @ Prabhadevi: Won CNBC award for Best development on high rise property.

Mumbai as Regional QA/QC Manager at L&T - ECC - Ltd
  • India
  • August 1992 to June 2008

Aug '92 - June '08 with L&T - ECC - Ltd., Mumbai as Regional QA/QC Manager
☞ Involved in M80 concrete, project which was first time successfully pumped in India.
☞ Overseeing effective administration of Quality Management System (QMS)
☞ Conducting classes at Training Center of the company & imbibing the culture of quality and safety at all levels.
☞ Serving as Concrete Technologist & handling the design of most economical mix designs, high performance concrete & self compacting concrete.
☞ Functioning as ISO Coordinator & managing HQ level preparation of project quality plan, inspection test plans, up keep of all documentation works.
☞ Conducting management review meetings, audits, trainings & implementing action plan for improvement.

Attainments: ☞ Played a major role in handling the QMS Audits for the company.
☞ Handled the difficult task of making the spirit of ISO among the old persons like CHARGEHANDS & FOREMEN in that 70 years old company.
☞ Made mile stones in optimization of bulk materials by using fly-ash & VSI crusher sand for concrete works, masonry works, Floorings etc.
☞ Made systems with proper documents for ACCEPTENCE / REJECTION of materials, their inward and outward etc.,
☞ Finolex Factory Project at Ratnagiri: The team was rewarded for Best Quality Works.

at World Class Hostels Project @ IIT Bombay
  • India
  • January 1996 to December 1996

☞ Everard Nagar Flyover, Mumbai: The team won the National Award 1996 by Indian Institution of Bridge Engineers.
☞ Sinarmas Pulp & Paper Mills Project, Bharamati: The team got an award of Rs. 10 Lakhs for best performance.
☞ Oberoi Park View Towers, Kandivali: The team won the trophy for ISO System Implementation.
☞ World Class Hostels Project @ IIT Bombay: The team won the Award for Finishing Works Quality.

Projects Handled
☞ Finolex Factory Project at Ratnagiri: 8 storied industrial building with hundreds of equipment foundations in each floor, with thousands of pockets, templates & bolts. These were done with 3 level checking Mechanical / Services consultant, PMC, Client
☞ Everard Nagar Flyover, Mumbai: Girders were done as per Incremental launching system.
☞ Sinarmas Pulp & Paper Mills Project, Bharamati: Turbine Generator Building, 200m high chimney done with slip-form system, and 500m long industrial building Fibre line building -Longest building in Asia with hundreds of equipment foundations,
☞ Oberoi Woods -Residential Towers, Goregaon: 33 storied residential towers done with MIVAN system. 33 storied Oberoi Commercial tower Highest commercial tower in Mumbai with Helipad at top. . Oberoi international school.
☞ World Class Hostels Project @ IIT Bombay: Fast track turnkey project. 6Buildings with six floors and 1260 rooms with Gym, Cafeteria for 1500 persons at a time etc., including finishing & interiors done in 11 months.
☞ L&T - INFOTECH, Powai: Fast track project done on turnkey basis within 13 months.
☞ American Consulate Building @ BKC-Mumbai. With highest military standards of Quality / Safety & Systems. Additional responsibility of SUBMITTALS for all Engineering materials of International standards from all over the world.
☞ Beaumonde - towers @ Prabhadevi: 33 storied buildings with 2 basement, 1Environment deck, 1Podium and above that 33 story. High figh flat system with 3 Swimming pool at Environmental deck, club house, Techno gym, Souna, Steam, Jaccuzi, Multipurpose hall & auditorium etc.,
☞ Viva city mall @ thane: Biggest mall in Mumbai and 3rd biggest in India 40000 Sq. m Plinth area Has 5 phases including multiplxes having 16 screens.

PREVIOUS ASSIGNMENTS

Tamil Nadu as Junior Engineer at C.R. Engineering Constructions
  • India
  • February 1989 to August 1992

☞ Feb '89 - Aug '92 with C.R. Engineering Constructions, Madras refineries project- Nagapatinam Tamil Nadu as Junior Engineer

Supervisor at RAJA CONSTRUCTIONS
  • India - Chennai
  • June 1985 to January 1989

☞ Jun '85 - Jan '89 with Raja Constructions, Tamil Nadu as TECHNICAL SUPERVISOR. Construction of BRIDGES, ROADS & CULVERTS.

Education

Master's degree, MASTERS IN BUSINESS ADMINISTRATION
  • at INSTITUTE FOR TECHNOLOGY AND MANAGEMENT
  • October 2015

MBA from ITM MUMBAI

Diploma, Quality Management and ISO Implementation
  • at All India Institute of Management Studies
  • January 1999

Conversant with MS-Office. Primavera, PowerPoint. ACADEMIA ☞ Pursuing MBA from AIEM, Mumbai. ☞ Diploma in Quality Management and ISO Implementation from All India Institute of Management Studies, Chennai (Correspondence) in 1999.

Bachelor's degree, Civil Engineering
  • at Muthiah Polytechnic
  • January 1985

☞ Diploma in Civil Engineering 3 years Regular course from Muthiah Polytechnic in 1985.

Specialties & Skills

ISO Auditor
CONCRETE TECHNOLOGIST
Technical Trainer
Project Management
INTEGRATED MANAGEMENT SYSTEM [ QUALITY & ENVIRONMENT ]
QUALITY MANAGEMENT SYSTEMS
CONCRETE
DOCUMENTATION
INSPECTION
MASONRY
OPTIMIZATION
QA/QC MANAGER
TRAINING
GREEN BUILDING PROJECTS

Languages

Marathi
Beginner
Tamil
Beginner
English
Expert
Hindi
Expert