Nafees Ahmad

• Working as a Chemical Production/ Process
Engineer in Vertical Powder Coating department at
First Metal Industrial Company, Rabigh, KSA.
• Responsible for overall plant operations of the
powder coating section including pre-treatment,
rinsing, chemical dosing and both oven (i.e Drying
and curing oven)
• Monitor the plant performance: running hours,
KPI, process results & equipment.
• Generate and execute standard operating
procedures (SOPs) for every aspect of plant
operations.
• Supervise the troubleshooting electrostatic guns,
recovery system and pneumatic controls of GEMA
powder coating Booth and provide technical
guidence.
• Prepare and submit daily, monthly, annual and
regulatory reports as required Ensure smooth run of
line and meet the production targets.
• Coordinate with maintinanace team to minimise
the down time.
• Supervise the Chemical Pretreatment section and
Powder coating Lab activities including quality
checks such as coating thickness, both wet and dry
adhession tests, curing test, bend test, impact
test, powder spraying and curing process to ensure
the best
quality and finishing on production line following
Qualicoate standards, Maintain the safety and
environmental standards.

• Plan and schedule environmental management system certification/ re-certification audits.
• Support other functions to achieve compliance with local environmental authorities.
• Support and coordinate with other functions to dispose of industrial waste material in accordance with the
local environmental regulations.
• Maintaining all environment documents and required periodical reports and submitting them including
hazardous material inventory, industrial and municipal waste audit report.
• Maintaining and organizing letters from the Royal Commission Environment Protection and Control Dept.
• Writing, submitting, maintaining and organizing letters to the Royal Commission Environment Protection
and Control Dept.
• Planning, coordinating and following up periodic monitoring and tests required to be done by third parties
including groundwater monitoring, noise monitoring and stack testing.
• Writing drafts of department announcements.
• support developing, implementing and maintaining Safety Management System.
• Requesting and organizing waste manifests.
• Other environmental and safety duties.
• Managing purchase requisitions, service entry sheets, goods receipt on SAP for the department.
• Taking samples of chemical waste received, analyze and generate its report.

• Responsible to implement an Waste management
system and standards that address regulatory
requirements, Company policies and initiatives..
• Reviewing Waste management Plan, Waste
Facility Design & Plan Waste Recycling,
environmental compliance reports and surveys to
ensure it has been prepared in alignment with the
NCEC and MWAN guidance standards.
• Responsible for developing SOPs for segregation
of waste received from Amazon company (client),
This waste includes E-waste, Chemical waste, Plastic
waste, Textile waste and Food waste also.
• Design and develop processes for the safe and
efficient handling, dismantling, segregation and
recycling of electronic waste materials.
• Enhance current processes to boost efficiency,
lower costs, and raise the recovery rates of valuable
materials like precious metals, plastics, and textile
item, chemicals etc.
• Responsible for developing and improving
processes for waste disposal, recycling and recover
valuable material from waste.
• Manage facility capacity, site for regular
inspection, audits and eliminate if there is any
hazardous leads to environment damage.
• Leading environmental & waste audits,
inspections, meeting, incident investigations &
prepare reports.
• Ensure the health and safety and environmental
regulations during all processes on the site.
• Leading all operation activities of facility, ongoing
projects & future planning.
• Supervise the schedule of work for subordinates
and other personnel, ensuring compliance with
documentation requirements and technical
standards.
• Make both Recycling and hazardous waste
manifests for all incoming waste from clients and
keep them in record.
• Maintain equipment, structure and components.
• Successfully managed several projects of Chemical
Cleaning, pipe scraping & Oil flushing in different
chemical industries.
• To manage industrial chemical cleaning of
different equipment and processes in different set of
operations.
• Prepare review and update environmental
investigation reports.
• Supervise and guide workers for different
activities on site.
• Follow-up and maintain Environmental central
action tracking registry and waste recycle, treated &
disposal register.
• Conduct site inspection, monitor environmental
aspects and devise strategies to minimize
environmental impacts and comply with pollution
prevention regulations.
• Develop efficient methods of waste disposal and
recycling at site
• Responsible for engineering support on industrial
waste water.

Production department
•Ensured efficient and optimum plant operation to achieve agreed production targets within the standards
set for product quality, power consumption, and raw materials usage.
•Caustic soda and sodium hypochlorite production section, successfully managed production of plant and
quality of the product in line with quality department.
•Active part of production team in shutdown activities and troubleshooting of chemical plant
•Able to perform predictive and root cause analysis of problems and then initiate corrective action.
•Familiarity with all process design safety requirements.
• Prepare daily plant performance reports to monitor plant performance. Highlight abnormalities and
recommend corrective actions for safe and efficient operation of uni

Power Plus Co. Pvt Ltd. is an FMCG goods manufacturing company in Karachi & Lahore, Pakistan, having
products such as Liquid Bleach, Liquid Blue, Mosquito repellent coil, Mosquito repellent refill liquid, Liquid
soap, Dish wash, Hand wash, Toilet Bowl Cleaner, Bath Room Cleaner, Insect killer powder, Glass cleaner
etc.
•Responsible for achieving production targets and quality of all products.
•Supervising team of 50 members including technicians, stores IN charge and other staff members and
providing them technical guidance.
•Inspection of quality of products and raw materials such as chemicals as well as packaging material.
•Responsible to ensure online as well as finished products quality.
•Maintaining Production reports, quality reports, inventory stock reports etc.
•Responsible to ensure online as well as finished products quality.
•Ensure effective utilization of raw materials/ chemicals /packing material and utilities to minimize overall
production cost.
•Successfully supervised and managed chemical storage as per SOPs and safety regulations in store i.e.
Acid violet dye, sodium hypochlorite, caustic soda, permethrin, formaldehyde, tinopal, toilet bowl cleaner
containing HCl, Borax and Boric Acid.
•Communicating with higher management for execution of production plan and maintaining inventory
stock.
•Ensure effective utilization of raw materials/ chemicals/packing material and utilities to minimize overall
production cost.
•Coordinate with maintenance team for all maintenance activities to avoid production breakdowns.
•Responsible for maintaining and execution of production following all SOP’s and health and safety
standards.

•Worked as Shift Engineer and manage overall plant operations.
•Supervise daily plant operations and maintenance activities and ensure operational targets are achieved
safely and cost effectively.
•Take remedial actions during plant operation to avoid undue stoppages and operational disturbances.
•Handle trouble shootings and emergencies and lead the subordinates during shift.
•Managing and Optimizing all unit operations and unit process in plant.
•Coordinate and monitor all shutdown activities at plant.
•Check the quality parameters and collaborate with quality control staff for achievement of quality targets.
•To prepare daily production summary, water consumption report and power consumption report
electronically.

• Managing the people, materials, and equipment by
active presence on the production floor to achieve the
daily production schedule and deliver area KPIs.
• Looking after end to end operations activity of
detergent, cleaners, insecticide, pesticide products
manufacturing.
• Expertise in Liquid batch operations and Dry
Blending Operations.
• Responsible for management of quality for third
party packing material production unit such as PET
bottles, HDPE bottles caps and nozzles.
• Partner with the rest of the site leadership team to
develop and implement the site strategic plan to
exceed company goals.
• Accountable for overall results for the operation
including safety, quality, cost, reliability,
sustainability, and organizational development.
• SAP indenting, posting, stock checking.
• Ensuring training, information sharing, coaching,
feedback, delegation, and performance management
of team.
• Production Planning & compliance
daily/weekly/monthly based on plan & available
resources.
• Streamline Optimum utilization of energy.
• Ensuring all SOPs being followed by skilled and
unskilled manpower during operations.

• Controlling all process variables for smooth
operation and maximize production, optimize
utilities and make system efficient.
• Manage all KPIs of CPO 500 MTPD physical oil
refinery plant.
• Ensure output and efficiency targets and
standards by effective utilization of man power on
daily basis.
• Execute production according to the planned
schedule on a shift-by-shift and daily basis.
• Planning and execution of work according to
specifications and requirement.
• Maintain Log sheets, production reports, quality
reports, Utility reports and stock reports and
coordinate with the senior managers for timely
arrangement of raw materials.
• Design and implement systems and procedures to
minimize costs and optimize utility usage
• Generate monthly reconciliation and stock reports
and assist audits.
• Manage the raw materials and all quality
measures up to the target.
• Control quality parameters of cooking oils/ Palm
oil/Olein/Fatty acid as per company and ISO quality
standard/requirement.
• Ensure compliance with quality, food safety, and
Halal systems by conducting online audits of
processes and packaging units to minimize customer
complaints.
• Supervise PLC operators, assist managers and
manage shifts.
• Responsible for issuing of job work orders and
record equipment history.
• Taking part in prepare, coordinate, follow up on
relevant technical queries and inspection.
• Minimize unplanned shutdowns at continuous
plant and variation in mass balance by continuously
auditing process and packing operations.
• Managing and supervising daily maintenance jobs.
• Ensure the health and safety of workers and
develop safe system of work and safe working habits
by providing awareness to the staff

• Work as Shift Engineer and manage overall plant
operations.
• Supervise daily plant operations and maintenance
activities and ensure operational targets are achieved
safely and cost effectively.
• Take remedial actions during plant operation to
avoid undue stoppages and operational disturbances.
• Handle trouble shootings and emergencies and
lead the subordinates during shift.
• Managing and Optimizing all unit operations and
unit process in plant.
• Coordinate and monitor all shutdown activities at
plant.
• Check the quality parameters and collaborate with
quality control staff for achievement of quality
targets.
• Manage all administrative problems during shift.
• In case Power crises of WAPDA, manage load of
operational units.
• Ensure first level inspection and communicate to
concerned department for corrective actions for their
remedies.
• To prepare daily production summary, water
consumption report and power consumption report
electronically.
• Attended two months process training from
international x-Lafarge Trainers.
• Part of Process Team to analyze PM, SOx, Nox, and
analyze false air of the plant.