Production Supervisor
Oryx engineering solutions LLC
Total years of experience :18 years, 3 Months
Leading and Supervising the Team of Supervisors and Technicians for different manufacturing/Service departments for
Valves, Rotating Equipment’s, fabrication, machine shop and Painting sections
Study the customer requirement and identify the machine, material and method to complete the job in efficient way
Creating routing, production orders, scheduling and releasing for productions
Planning and Scheduling the jobs on CNC machine shops, Fabrication, HVOF, Valveshop, Rotating Equipment’s Shop
Refurbishments and Paint shops
Conducting Daily operation meeting discuss the ongoing jobs status.
Co-ordination with customers with the daily progress of the job.
Handling various customer’s requirement from Middle east oil and gas, petrochemical, fertilizers and marine
Responsible for the delivery time and Quality of the job and Maintaining weekly OTD Above 90%
Design and developments various jigs and fixtures for manufacturing.
Key User for ERP Systems.
Weekly Reporting of production Summary and on time delivery Analysis
Maintains quality service by establishing and enforcing organization standards.
Provides manufacturing information by compiling, initiating, sorting, and analyzing production performance records and
data, answering questions and responding to requests from JV and External customers.
Creates and revises systems and procedures by analyzing operating practices, record-keeping systems, forms of control,
and budgetary and personnel requirements; implementing change.
Maintains safe and clean work environment by educating and directing personnel on the use of all control points,
equipment, and resources, maintaining compliance with established policies and procedures.
Resolves personnel problems by analyzing data, investigating issues, identifying solutions, recommending action
Masoneilan India Limited (MIL) Controls Limited (KSB Group -Germany), Mala - Near Cochin India Since April '13
Engineer - Production
Responsibilities: • Responsible for the Control Valve Production and Quality.
• Support the Production delivery team.
• Plan & achieve daily production plan with right quality as per customer requirement & schedule
• Interacts and Meets with Clients, Vendors and Other Third Parties as per the Project requirements;
• Responsible for planning and managing work progress to meet Project schedule
• Ensure the operator productivity as per norms
• Implement Process Improvement work process improvement goals.
• Handling shop Floor manpower.
• Maintain the Stores and tools cost as per norms.
• Analysis of production losses & implement action plans
Previous Experiences;
As Executive Engineer Feb’ 12 - April’13
Handling the operations related to the re-conditioning and manufacturing of Wartsila Propulsion Products and acquired the sources for the Auxiliaries in India.
Preparing the Work Preparation Info for the Propeller Machining and measuring which is including 2D CNC Programs, CMM programs, Set Up sheets, Machining Plans,
Create the work orders, Routings and Production order Closings.
Development of new tools to incorporate new product or process change.
Responsible for overall process and daily production.
Preparing process document like Control Plan, Process Sheet & Standard Operating Procedure.
Preparation of the Quality Documents of the installation for the Shipping classification Approvals.
Responsible to do the root cause analysis and corrective action derive for in house and Customer rejections.
Support the Installations and commissioning support for marine propulsion systems in vessel, Dry dock trails.
An enterprising leader with excellent communication, analytical, problem solving and man management skills.
First in line of IT-Troubleshooting for machine shop.
CPP Machining and Measuring Engineer:
Handled the production transfer from Wartsila Netherlands to Wartsila China and assisted the organisation with the expertise in design, manufacturing & assembly processes.
Developed the tools for the manufacturing & assembly process and facilitated the launch of new products and manufacturing systems in the organisation.
Imparted the training of the users for the make work preparation info for the CPP machining and sub-supplier to deliver quality products to Wartsila.
Commissioning activities of Skoda(Siemens840DE) HMC, Portable(metronor-CadMeas) and Fixed CMM(mora-Inca3d) machines and Product line prove out.
Manufacturing Data Transfer with Wartsila Team Centre and Cad (Siemens NX 6).
Maintaining all kinds of tasks for workpreperation, Maintain the post Postprocessors for CPP Measuring
As Project Engineer-CPP Jan' 07 - Nov' 10
• Deputed 8 Months to Wartsila Netherlands BV for the learning of Propulsion Production Process.
• Played a stellar role in initiating the CPP Production in Khopoli India which involved detailed understanding of the Production Process and implemented the Khopoli Plant to ensure the Wartsila Global Quality.
• Imparted training on work preparation info needed for both Shaft and Blade Machinery.
• Machines, toolings Selection and Technical Offer approvals
• Handled various equipments like HMC Skoda Fcw150, Tos Kurim, Tos Varnsdorf, Metronor 3D portable Measuring and Mora CMM machines.
• Managed the manufacturing operations for reduction Gear Box, CPP blade and Marine propeller shaft machining.
Feb' 06 - Jan' 07 with Sandvik Asia Ltd., Pune As Production Technologist
Key Highlights: • Proficiently handled the production and development of solid carbide round tools and HSS taps.
• Operations of CNC tool and cutter grinders, SPM's
• Actively involved in providing Total Production Maintenance, conducting daily audits machine wise and providing productivity improvement solutions to the operators.
Jan' 04 - Jan' 06 with Spicer India Ltd., Pune as Operating Engineer
Key Highlights: • Acted as one of the founder members for establishing the New Manufacturing Set-up for machining in EOU (Exported Oriented Unit)
• Handled the entire gamut of activities for the production planning, execution & productivity improvement and ensured the set-up & cycle time reduction by time-study.
• Played a stellar role in the operations and programming of H.M.C. (OKUMA LT15) and Turning Centre (Morie Seiki Fanuc controls mf T4)
• Holds the distinction of implementing Kaizen for catering the process improvement requirements of the organisation.
• Imparted training to the New Operators.
• Maintained the records for the process control sheet X-R and charts inspection reports.
• Identified loopholes in the process and took measures to bridge the same.
• Holds the merit of taking cost cutting initiatives for the organisation.
• Undergone Basic Training Program Conducted by ANAND University-Parwanoo Feb2004 to april 2004 Course Contents: Training on Six Sigma White Belt (B.L.I & Q.L.I) and Overview of I.S.O.9000 Series.Q.S. 9000 (F.M.E.A., APQP, PPAP, MSA & S.P.C) I.S.O. / TS 16949, Modern Manufacturing Systems Like. (JIT, KANBAN, KAIZEN, POKA-YOKE, TPM, TQM, S.M.E.D
• Diploma in Mechanical Engineering from Technical Education Board, Kerala in 2003 with 64.7% marks. • 12th SCIENCE from MG university Kerala IT Forte: Well versed with Unigraphics Nx6 CAD, AutoCAD 2010, MS-Office Tools, .MS projects and MS Visio PROFESSIONAL ENHANCEMENT SCHEDULES • Attended a trainings on: • Introduction of QS 9000 by Nathan & Nathan Consultants Pvt. Ltd. • Measuring System Analysis by Nathan & Nathan Consultants Pvt. Ltd.