➢**Working with Alta Laboratories Pvt. Ltd. Khopoli. As a shift Engg. of14. Aug 2000 to13 Aug. 2001
DETAILS OF EXPERIENCE
Company. Maa'den Aluminium Smelter
Designation Pre commissioning Coordinator (Cast House)
Job Period 15 AUG 2012 TO 22 Oct 2013
Job Responsibility
➢**Reviewing final issued PID's from point of view of pre commissioning and start-up, issuing of PID's modification according with project standards and regulations.
➢**Preparing scope and the responsibilities for pre-commissioning activities.
➢**Identifying systems and sub-systems by marking up of PFD's and PID's - system definition.
➢**Assisting construction departments by defining of priority systems according with overall construction and pre-commissioning planning and schedule.
➢**Preparation of pre-commissioning, execution plan.
➢**Developing safety procedures to be used during pre-commissioning activities such as tagging, vessels entry for inspections, isolation & blind installation procedures and work permit procedures in collaboration with HSE department.
➢**Developing punch list procedure and exception list for handover.
➢**Reviewing of pre-commissioning scenarios and material list for pre-commissioning such as sacrificial valves, quick opening valves, temporary spools, temporary silencers, temporary strainers, etc.
➢**Checking for readiness of mechanical completion dossiers of systems, accordingly with QA&OC system, in collaboration with others departments and client representatives.
➢**Review of pre Commissioning sequence detailed pre commissioning activities like leak test, pump solo run, cooling tower fan solo run-in collaboration with others departments and vendor's representatives.
➢**Support vendor's representative to carry of pre commissioning test and during start-up.
➢**Reviewing & updating pre commissioning plan accordingly with QA&QC system and client standards.
➢**Preparing inspection and test reports for pre-commissioning activities and forwarding to Pre comm. Manager and QA&QC Manager for review, comments, approval and integration in QA&QC plan for pre-commissioning.
➢**Estimation of manpower, equipments and materials necessary for each activity. Forwarding to management for approval and to construction contractor.
➢**Reviewing and checking of materials, chemicals inventory for pre commissioning activities and spare parts from equipment suppliers.
➢**Developing database of punch item for commissioning department; update and tacking of it; forwarding of items to Punch List Coordinator for integration in Project Punch System,
➢**Assure technical assistance for commissioning and start-up of units on request of client operation group.
Company. TAKREER ADNOC
Designation MECHANICAL SUPERVISOR
Job Period 26 JAN 2012 TO 18 APR 2012
Job Responsibility
➢**Pre-Shutdown Planning - preparation of schedules, Tools & Tackles, materials (including spares), blinds (boiler makers), test fittings & gauges, assessment of manpower requirement, scaffolding requirement, provision of identification tags for repair / replacement, etc. Execution of pre-shutdown overhauling of stand-by machineries/equipments.
➢**Shutdown Planning - preparation of daily job list, manpower planning, job's follow up, preparation of Daily Report, updating the Master Schedule & Schedule Charts, attending shutdown review meetings, preparation of daily report, preparation of Actual Schedule, etc.
➢**Shutdown Maintenance Activities - execution of maintenance activities as per schedule and daily job list, fixing up the priorities, continuous follow up of jobs, materials arrangement (spares, tools, etc), coordinating with the other service departments for fabrication, machining, etc.
➢**Post Shutdown Reporting - preparation of shutdown reports, actual schedule charts & master schedule, delay analysis for the delayed activities, review of spares consumed, failure analysis reports for major.
➢**Hands-on experience in Blind to Blind maintenance of exchanger including, blinding, opening of covers, tube pulling, tube expansion, tube insertion, leak testing, tube plugging by seal weld/hammering, box-up and deblinding.
➢**Fabrication/Erection of Steel structures.
➢**Experience in hydro testing/pneumatic/nitrogen testing of tubes.
➢**Exposure to DP Testing and Other types of NDT Test.
➢**Able to read process drawings (PID/PFD), MIG and Arc welding.
➢**Preparing Job Completion Report & Site Handover to Project/Plant Personnel.
➢**Ability to supervise a multi-national workforce.
Company . QATAR SHELL GAS TO LIQUID (QSGTL)
Designation COMMISSIONING MECHANICAL SUPERVISOR
Job Period 5 NOV 2010 to 02 FEB 2011
Job Responsibility-
➢**Carried out inspection for MRT of pumps with client.
➢**Preservation of pumps up to handover to company.
➢**Pre MRT checklist preparation.
➢**Document preparation for inspection.
➢**Condition monitoring within pump MRT.
➢**Spring support adjustment & released.
Company . OMAN LNG (SUR PLANT)
Designation MECHANICAL SUPERVISOR
Job Period 27 MAY 2010 to 26 JUNE 2010
Job Responsibility--
➢**Handling technique of technical worker.
➢**Spading means isolation for reciprocating compressor for its maintenance
➢**Preparation lockout & tag out for maintenance job.
➢**Conducting bump test for piston.
➢**Conducting run out test for piston rod
➢**Checking gap between piston rings & cylinder head
➢**Replacement of crosshead sliding plates
➢**Suction & discharge valves replacement
Company Saudi Armco with KAUST Project
Designation Commissioning Mechanical Engineer Job Period 1 April 2009 to 31 March 2010.
Job Responsibility:
➢**Coordinating construction of the project on site and ensure smooth running of all on site tasks.
➢**Acting as a link between the on-site project team subcontracted operatives.
➢**Coordinating the construction of the project on site on a daily basis.
➢**Interacting and have regular communication/updates with the commissioning Armco engineer on site progress, raising any issues of concern, etc.
➢**Reviewing all drawings, RFI's where required, via the contractor, to establish sufficient information to construct.
➢**Site Diary is updating and reviewing on a daily basis.
➢**Implementing strict adherence to safety rules and regulations on a daily basis.
➢**Dialoging with all subcontractors to ensure the program is complied to.
➢**Providing input to the Armco commissioning engineer on Weekly Progress reports and assessing them against the project schedule.
➢**Inspecting requests for work completed.
➢**Checking of work is executed according to contract specifications, approved design drawings, agreed procedures, and method statements.
➢**Checking all installations in preliminary stage.
➢**Reviewing all documentation and drawings to ensure all documentation is kept up to date on site.
Company BOROUGE-2 ADNOC UAE
Designation MECHANICAL SUPERVISOR
Job Period 11 MAY 2008 to 11 JAN 2009
Job Responsibility
➢**Reports to the Construction Manager and deputizes as the senior representative from site.
➢**Oversees and provides advice regarding the work activities performed by .site based organization and the Third Party Inspection ..
➢**Monitors the Construction activities in the field from a performance management perspective against requirements.
➢**Reviews method statements, plans, schedules and procedures.
Participates in site safety audits.
➢**Witness key hold points during construction on an as-required basis.
➢**Chairs the Weekly Progress and HSE Meetings
➢**Assists in the handover of systems to the Commissioning team
Company . QATAR FARTILISER (QAFCO)
Designation MECHANICAL FOREMAN
Job Period 23 OCT 2007 to 26 NOV 2007
Job Responsibility
➢**Replacement of tube hit exchanger.
➢**Replacement of casing of air blower.
➢**Replacement of butterfly valve 12"14".
➢**Replacement of gate valve 12"14".
➢**Fabrication of 80th schedule pipe 12"14".
➢**Handling technique of technical worker.
➢**Rectification of heavy scheduled pipe according to drawing.
➢**Replacement of tube bandle of tube heat exchanger.
Company Merco (AL-OSAIS INTERNAIONAL HOLDING CO.)
Designation Mechanical Foreman
Job Period 18 Aug.2005 to 20 Aug 2007
Job Responsibility
➢** Pump house periodic and breakdown maintenance.
➢**R.O. Water treatment plant schedule maintenance.
➢**Boiler house periodic and breakdown maintenance.
➢**Nitrogen gas storage tank maintenance.
➢**Maintaining warehouse log sheet.
➢**Cracking reactor agitator maintenance.
➢**Cooling reactor agitator maintenance.
➢**Cracking and cooling reactor annual chemical cleaning.
➢**Gearbox maintenance.
➢**Forklift operating and maintenance.
Company Khaitan Agro Ltd
Designation structural fabrication Supervisor
Job Period 2 June 2005 to 10 Aug. 2005.
Job Responsibility
➢**Checking fabrication drawing.
➢**Preparing Bill Of Material according to drawing.
➢**Fabricate erection MKD according to drawing.
➢**Inspection of each fabricated item according to drawing.
➢**Erection of fabricated item according to erection drawing
Company Pitle Engg. Private Ltd
Designation Installation Supervisor
Job Period 25 Jan. 2005 to 30 May 2005.
Job Responsibility
➢**Checking the foundations pockets according to the erection drawing.
➢**Assembly the machines parts according to the assembly drawing.
➢**Erect the machines, level the machines according to the erection drawing.
➢**Checking the swing of each roller of each machine to pass line given in the drawing.
➢**Fabrication & erection of hydraulic pipeline network.
➢**Fabrication & erection of pneumatic pipeline network.
➢**Commissioning total line.
Company Aluminum Africa Ltd., Dar Es Salaam, Tanzania
Designation Mechanical Supervisor
Job Period 5 Oct. 2004 to 8 Dec. 2004.
Job Responsibility
➢**Checking through points and center points and preparing drawing.
➢**Checking levels of different rolls and preparing drawing.
➢**Removing oil and coolant (oil) from lubrication network.
➢**Checking distance between different couplings.
➢**Dismantling rotating machines from their prime movers.
➢**Assembled machines parts.
➢**Loading all parts of 4 hi aluminum rolling mill in container.
Company Dassnagar Precision Engg. Pvt. Ltd
Designation Mechanical Supervisor
Job Period 1 Aug. 2004 to 10 Sep. 2004.
Job Responsibilities
➢**Estimating total length of the pipe according to network drawing.
➢**Hydraulic drawings reading.
➢**Fabrication of hydraulic lines.
➢**Errection of hydraulic lines.Commissioning of the hydraulic network.
Company Ispat Metallic India Ltd (Technological engineering contractor)
Designation Mechanical Supervisor
Job Period 25 May 2004 to 28 July. 2004.
Job Responsibilities
➢**Sorting Material according to construction drawing.
➢**Preparing bill of material according to drawing.
➢**Fabricate items following drawing.
➢**Preparing templates for similar items.
➢**Inspection of items fitted by fitters according drawing.
➢**Preparation for mobilizing fabricated items from yard to sight.
➢**Erection of fabricated items according to erection drawing.
Company Ispat Metallic India Ltd
Designation Mechanical Maintenance Technician
Job Period Jan. 8 2002 to 24 May 2004.
Job Responsibilities
➢**Hydraulic Piping leakage removing; fabricating new pipeline network according layout diagram.
➢**Coolant system back flushing.
➢**Heat exchange replacement. (tube exchanger, plate exchanger)
➢**Hydraulic pump (Gear pump) disassembly, assembly, alignments, test run.
➢**Hydraulic valves refurbishment installation &it's hydraulic testing.
➢**Hydraulic oil refurbishments by oil purifier.
➢**Hydraulic hose connection.
- Job role:
-
Maintenance, Repair, and Technician