Parts Quality Engineering/Assurance (PQE/A Senior Engineer) and Trainer
Nissan Motor Egypt
Total years of experience :14 years, 9 Months
Parts Quality Engineering/Assurance (PQE/A Senior Engineer) and Trainer
Nissan Motor Egypt March 2014 - Present
• Parts Quality Engineering
Managing the new projects preparations with suppliers and other departments.
‹ NISSAN NEW MODEL PREPARATION EVALUATION SYSTEM N-PES Evaluator
‹ Preparing QA Master plan for purchased parts
‹ Collaborate with Related functions and suppliers to prepare needed tools, jigs and gauges then check and approve their conformity to produce desired OK parts
‹ ALLIANCE NEW PRODUCT QUALITY PROCEDURE ANPQP Office Member and Auditor
‹ Lead the Audit on Prototype trials, Engineering Trials, and Production Trials at Supplier premises
‹ Ensure fulfillment of NISSAN DESIGN STANDARD NDS, NISSAN ENGINEERING STANDARD NES
• Parts Quality Assurance
Supervising and managing parts Quality Assurance work
‹ Supervising & coaching for troubleshooting, investigation, and problem solving for local and CKD parts
‹ PPM target setting, reporting and PPM improvement activities
‹ Recurrence Prevention Audits and Periodical Audits at suppliers
‹ Claims Monitoring and Control
‹ Change Management Audits at suppliers for (Process/ Facility Site Change Requests).
‹ Launching Audits and ANPQP PSW Approval
‹ Monitoring Ramp up Activities at supplier premises and performing audits on Mass Production Trials
‹ Receiving Inspection Management for Local & CKD parts and Manpower Management
‹ 3MIS improvement & Field Claims; member of the technical committee for improving customer satisfaction and supplier chargeback system
‹ Team Member at ALLIANCE SUPPLIER AUDIT STANDARD IN PRODUCTION PHASE ASAS-P Audits as a part of (Supplier Quality Development program)
• Training
Training and Staff development on the following:
‹ N-PES, and QA Master Plan ‹ Control Plan
‹ Auditing, and Audit tips & hints
‹ Teamwork ‹ Claims Communication Improvement
‹ Gauge specification and approval
• Business Trips
Business Trip to Nissan Motor Thailand NMT for benchmark of a new model (Nov’14-one week).
Parts Quality Engineer
On Job Training at Nissan Motor Company & HIDA Japan January 2014 - March 2014
• PQE/A Role for new model launching.
N-PES understanding for new project preparation (N-PES work and QA Master Plan for Purchased parts)
ANPQP training on:
‹ Gauge Specification and Approval
‹ Control Plan ‹ Special Characteristics and Key Feature Diagram
‹ ANPQP Controlling and Tracking
• Understanding of Audit work for New and Current Models
For New Models
‹ Audits on Prototype, Engineering, and production Trials
‹ Launching Audits, ANPQP PSW Approval, and Audits on Mass Production Trials
For Current Models
‹ Recurrence Prevention Audits and Periodical Audits at suppliers.
‹ Change Management Audit at suppliers for (Process/ Facility Site Change Requests).
o Attended (Facility Site Change Audit) at CALSONIC KANSEI CK JAPAN
• Other Technical items
‹ Claims Communication Improvement
‹ Basic knowledge about Injection from Quality perspective ‹ Special Characteristics and Key Feature Diagram
‹ Managing way of PQA
• HUMAN RESOURCES AND INDUSTRY DEVELOPMENT ASSOCIATION (HIDA) Training
‹ Cross-Cultural adaptation
‹ Business Manners in Japan
‹ Characteristics of Japanese companies ‹ Problem Solving
‹ 5S & Kaizen
‹ Role of leader
Parts and suppliers Quality Assurance (P/SQA) Engineer.
Nissan Motor Egypt April 2012- January 2014
‹ PPM report preparation
‹ Claims Monitoring and Control and problem solving for local and CKD parts quality concerns
‹ Receiving Inspection Management for Local & CKD parts and Manpower Management
‹ QUICK RESPONSE QUALITY ENGINEERING/CONTROL QRQE & QRQC attendance and reporting
‹ REQUEST FOR COUNTERMEASURES RFCs reporting and control
‹ Recurrence prevention follow up and control
‹ Managing PQA through follow up of the following KPIs; 3MIS, VES, DPHU, Monthly PPM, and SSC.
Supplier Quality Assurance SQA Engineer at Speranza - AboulFotouh (Chery International Project)
December 2010- April 2012 (1 year and 5 months)
Assurance of all parts quality and defective parts Control.
‹ Quality improvement reports for parts problems and packaging problems (CKD)
‹ Line rejection control for local & CKD parts
‹ Managing Quality Claims for CKD and Sub-CKD parts in Chery's DISTRIBUTERS MANAGEMENT SYSTEM DMS.
‹ Receiving Inspection Work; Maintains quality inspection programs for incoming parts (Local & CKD)
‹ Review and evaluate technical documents and manufacturing processes with Suppliers and support suppliers in improving systems and processes.
‹ Support Suppliers in problem solving to meet the Quality targets.
Process Development Engineer at Management & Development Center for consulting and Training
August 2009- December 2010 (1 year and 5 months)
Team Leader and responsible for Lean manufacturing and Six sigma projects.
‹ Lean Manufacturing project at Al Shorouk for Modern printing & Packaging
‹ Lean Six Sigma LSS project at International Cables Co. one of Nexans subsidiaries