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M N S S  Prakash Rao, Procurement Manager

M N S S Prakash Rao

Procurement Manager·Alghanim International General Trading and Contracting Company

Kuwait

Bachelor's degree, Mechanical Engineering

Work experience

Total years of experience: 24 years, 1 months

Procurement Manager

April 2016 - Present

Alghanim International General Trading and Contracting Company

Al Kuwait, Kuwait

April 2016 - Present

The company undertakes major civil and electromechanical projects for government and private clients in Kuwait
www.falghanim.com

Key Projects to Credit:
• Az-Zour South CCGT2: 1200 MW combined cycle power plant with 5 Alstom GT13E2 gas turbines and 2 Alstom steam turbines
• Az-Zour South CCGT1: 1000 MW combined cycle power plant with 8 Siemens SGT5-2000E gas turbines and 2 steam turbines
• Shuwaikh 265 MW power station: 6 GE LM6000 gas turbines
• Az-Zour South OCGT: 500 MW open cycle power plant with 2 Siemens SGT5-4000F gas turbines
• Sabiya OCGT-I: 500 MW open cycle power plant with 2 Siemens SGT5-4000F gas turbines
• Sabiya OCGT-II: 500 MW open cycle power plant with 2 Siemens SGT5-4000F gas turbines
• Az-Zour South RO Plant: 30 MIGD reverse osmosis desalination plant (JV with OTV)
• Doha West Power & Water Distillation Station: Maintenance of Electrical Switchgears and Auxiliaries


ROLE:
• Role: Report functionally to the O&M Project Manager and administratively to the O&M Director. Lead a team of 8 and manage the centralized procurement department for long term operation and maintenance contracts of the assets of Ministry of Electricity and Water, Kuwait Contract Number: MEW/C/3681-2007-2008

KEY RESPONSIBILITIES:
• Formulate the annual procurement plans and budgets for each project based on inputs from and in consultation with operations and management departments.
• Develop and formulate procurement strategies for each category of equipment/materials/services including consolidation of requirements, annual contracting and strategic sourcing to deliver best value for spend.
• Direct and control all phases of the procurement lifecycle from preparation of tender documents, identification of vendors, issue of enquiries/RFQs, bid evaluation, negotiation and placement of orders to expedition of deliveries.
• Supervise all aspects of vendor management including pre-qualification and selection of vendors, vendor relations and vendor performance evaluation.
• Coordinate with stores and warehouse departments of the projects, monitor inventories of operations consumables and maintenance spares and implement policies to maintain optimum stock levels.
• Manage all activities related to logistics, transportation, shipping and import clearance ensuring cost effective and flawless supply chain operations.
• Participate in planning and executing periodic plant turnaround and shutdown maintenance programs contributing to on time completion of the programs meeting predefined improvement objectives.
• Manage long term service agreements with the OEMs - Alstom, GE and Siemens - ensuring compliance with all SLAs and contractual obligations.
• Contribute to the development, implementation and updating of processes, policies and procedures for improving performance and productivity of the department.
• Supervise staff, conduct periodic performance appraisals and coordinate with the HR department for providing required training and development programs.

Company industry:
Construction & Building
Job role:
Purchasing and Procurement

Manager – Procurement and Contracts

January 2014 - April 2016

UnaE&C –Unaoil

Dubai, United Arab Emirates

January 2014 - April 2016

UnaE&C is Unaoil’s dedicated E&C contractor undertaking EP, EPC and EPCM projects in the oil and gas sector in the Middle East, North Africa and the former Soviet Union http://www.unaoil.com/solutions/engineering-and-construction-unae-and-c

KEY PROJECTS TO CREDIT:
Skid-mounted Mobile Gas Turbine Power Units:
• Procurement, construction, installation, commissioning and start-up of 3 mobile skid-mounted gas turbine power generation units at Zubair, PS1 and Tuba in Iraq Client: South Oil Company (SOC) Iraq Consultant: Pure World Engineering, Monaco Contract Number: 65-08-3838 Contract Value: USD 85.4 million Duration: January 2014 to October 2015
Scope of Work:
• Turnkey contract for basic design, detailed engineering, all civil works excluding buildings and shelters, fuel pipe connections for turbines inside battery limits, procurement, delivery of materials and equipment including 3 units of RB211-G62-DLE gas turbine generator packages, installation, start-up, pre-commissioning, loading of the generator with designed power
Major Scope of Supply:
• Fuel gas conditioning skid and ancillaries
• Skid-mounted gas turbine power generation units - Nuovo Pignone SpA Italy supplied 3 DLN single fuel, Frame 5 gas turbines - rated power ISO 24 MW - 27 MW, rated voltage 11 KV 50 Hz, power factor: 0.8, 3-phase, star connection, class F stator insulation - with complete unit control panel (UCP) and all accessories
• Air compressor skid complete with dryer unit and all accessories
• Electrical system - skid-mounted prefabricated control room, 11 KV switchgear panel, low voltage motor control panel, DC and AC UPS systems, 1000 KVA 11KV/0.4 KV step-down transformer, 2000 KVA 400 V 50 Hz diesel generator, 11 KV and low voltage electrical cabling systems, earthing system
• Complete instrumentation and control system including all cabling and accessories sourced only from the countries of origin - USA, UK, Germany, Sweden, West Europe - as specified by the client in the contract.
• Civil bulk materials like steel and cement and other plant and equipment required at site.
Pumping Station for Nassiriyah Degassing Station:
• Supply, installation and commissioning of pumping station for Nassiriyah Degassing Station Contract Number: PRJ-11-4199 Client: South Oil Company (SOC) Iraq
Major Scope of Supply:
• Vertical booster pumps with 25, 000 bpd flow rate designed to API 610 requirements complete with all interconnecting piping, valves, fittings, motors and push button switches
• Horizontal main crude oil pumps with 25, 000 bpd flow rate designed to API 610 requirements complete with all interconnecting piping, valves, fittings, motors and push button switches, instrumentation and PLC panel
• Complete instrumentation package with all instrument cabling and accessories
• Electric supply system - LV PMCC, LV and MV power cables, earthing system, area lighting
• Maintenance Spares - 2 years spares for all mechanical, electrical and instrumentation equipment and systems.

Company industry:
Construction & Building
Job role:
Purchasing and Procurement

Manager – Procurement and Contracts

February 2012 - January 2014

ETA Power Projects Division

Dubai, United Arab Emirates

February 2012 - January 2014

ETA PPD is an internationally renowned EPC contractor in the field of EHV transmission, distribution, power generation and water desalination http://www.etappd.com/

KEY PROJECTS TO CREDIT:
• 800 MW Al Aweer Power Station H Phase III, Dubai, UAE Client: Dubai Electricity and Water Authority (DEWA) Client’s Consultant: Mott MacDonald Contractor: Consortium of Siemens AG and ETA
Scope of Siemens AG:
• Consortium leader, responsible for supplying 4 units of oil and gas fired V94.3A gas turbine generators and DCS Value: AED 826 million
Scope of ETA PPD:
• Turnkey supply of balance of plant (BOP) equipment - fuel oil systems (Metweld, Cylingas), gas supply systems (Atlas Copco, PGI), emergency power supply (CTM Italy), demineralised water system, sump pumps, cranes and hoists, explosion protection systems (R Stahl), fire fighting and fire detection systems (Zener), air conditioning and ventilation system, electrical equipment and systems, instrumentation and control systems, compressed air supply systems, GSUs and UATs (HHI, JAEP, Emirates, Gantz), 132/33/11 KV switchgear (ABB, JAEP, Siemens), capacitor banks (Schneider, ABB, CNR), LVAC panels, HV and MV cables (DUCAB, Riyadh, CCC), civil works and equipment installation Value: AED 629 million

HIGHLIGHTS:
• Negotiated with vendors and maintained prices for 5-years spares quoted during the tender stage in 2009 delivering savings of AED 3.8 million

KEY RESPONSIBILITIES:
Responsibilities related to Al Aweer Power Station :
• Reported functionally to the Project Manager at site and administratively to the Executive Director - PPD and managed procurement of 5-year requirement of spare parts and consumables valued at AED 21.8 million during the closing-out phase of the project.
• Managed all contractual and commercial matters related to the project ensuring achievement of all predefined objectives.
• Participating in finalizing contracts with OEMs and specialized subcontractors and development of consortium agreements and memoranda of understanding for building and sustaining good partner relations.
• Contributed to improvement of project performance through budget planning and control, management of resources and time management.
• Participated in meetings with OEMs, suppliers, subcontractors, clients and consultants to resolve all contractual and commercial issues.
• Liaised with the project team for release of progress payments to OEMs and vendors in accordance to approved company procedures.
• Participated in project closeout, final settlement of accounts and disposal of scrap and surplus materials generated at the site.
Miscellaneous Responsibilities from 1 October 2013 to 10 January 2014:
• Managed the contracts database comprising of main orders, invoices (client/supplier), retention payments (client/supplier), performance guarantees (client/supplier) and insurance for submitting all required documents in time.
• Maintained site asset records including materials inventory, monitored utilization during project execution and reconciliation and reporting as per procedures.
• Controlled all letters of credit (LC), performance guarantees (PG) and insurance including application, submission, records amendments and closures ensuing on time completion of all activities.
• Worked with contracts engineers/managers of all projects for developing and implementing a cost monitoring procedure and updating records in SAP.
• Investigated project contractual and cost control issues, recommended corrective actions, prepared financial forecasts and generated reports.
• Ensured proper bookings of all main orders and purchase orders for the project in SAP.

Company industry:
Construction & Building
Job role:
Purchasing and Procurement

Manager – Purchase

August 2011 - February 2012

GMR Energy Ltd

India

August 2011 - February 2012

GMR Energy is one of the leading independent power producers in India http://gmrgroup.in/energy-kakinada-power-project.aspx

KEY PROJECTS TO CREDIT:
• 220 MW Barge-mounted Combined Cycle Power Plant at Kakinada - 4 units of LM6000 46.4 MW gas turbines + 1 unit of 53.4 MW steam turbine

KEY RESPONSIBILITIES:
• Reported functionally to VP - Assets at Bangalore and administratively to AVP at site, led a team of 4 and managed all procurement and contract activities at site.
• Managed all activities from receipt of requisitions from project, finalization of technical specifications, selection of vendors, issue of enquiries/RFQs, receipt and techno-commercial evaluation of bids, coordination of bid clarifications, negotiations, placement and expedition of orders.
• Appointed third party inspectors where required as per contract terms and conditions and ensured completion of all tests and inspections as per order requirements on time.
• Monitored delivery of materials to site, accounting of receipts and followed up for release of vendor payments as per order conditions.
• Assisted the site management in arranging for performance guarantee tests by vendors and for all required after sales service and support.
• Assured that all activities of the department adhered to approved company policies and procedures and complied with requirements of ISO 9001 QMS certification.
• Assessed vendor performance, recommended action plans for improvement and prepared periodic reports for management information.
• Participated in the disposal of scrap generated and surplus materials identified during the course of the project.

Company industry:
Electric Power Production & Transmission
Job role:
Purchasing and Procurement

Engineer – Procurement and Contracts

May 2007 - August 2011

Reliance Industries Ltd – Exploration and Production

India

May 2007 - August 2011

RIL E&P business is one of the largest players in India with a balanced domestic and international asset portfolio http://www.ril.com/OurBusinesses/Exploration.aspx

KEY PROJECTS TO CREDIT:
• Onshore Gas Terminal Project - managed domestic procurement and contracting of project requirements
• Krishna-Godavari Basin offshore (KG-D6) gas exploration project - Procurement and Contracts Coordinator for procurement valued at INR 40, 000 crore
• Workshop and Stores Facility at Vakalpudi Kakinada - Drilling tools workshop and storage (DWS), Completion workshop (CWS), Covered storage shed (CSS) and crane movement area - independently managed the INR 120 crore project on a 60-acre site.
• Ensured steady operations (O&M) through timely procurement and contracts administration.

HIGHLIGHTS:
• Received cash awards for 3 consecutive years for excellence in performance

KEY RESPONSIBILITIES:
• Managed procurement and contracting activities, vendor pre-qualification and registration, tendering and order/contact administration complying with company policies and procedures and terms of agreements with production sharing companies (PSC) and JVs
• Supervised procurement of equipment, materials and services for both project phase as well as steady state operations of the offshore gas fields.
• Developed and implemented plans including value adding contracting strategies to extract maximum value from the approved spend budget.
• Supported RIL as the operator in completing internal and external audits and recovery of cost of procurement spends from JV partners.
• Dealt with material planning and inventory control to manage optimum stock of all regular consumables for project execution.
• Participated in finalizing 3-year contracts for mechanical, electrical and HVAC services for operation and maintenance of the offshore gas terminal
• Coordinated with major international vendors including Valve Italia, PetrolValves, Cameron valves, CCI, Clampon, Daniel Emerson, AKER, AKPS, McDermott, Mokveld, Metso, C’treat, Kolthoff and Citec for procurement of various categories of spares
Major Procurement Handled :
• Equipment including 1600 KVA transformers, 500 KVA GD sets, Atlas Copco compressors
• Rolling shutters and building materials like sand, bricks, gravel, aggregates, reinforcement and structural steel
• Project materials like steel pipes of various sizes, stainless steel tubes and fittings, ball valves, electrical materials including cables and cable trays, MEG/TEG, epoxy, bitumen, HSD, LPG and industrial gases
• Spares for pig launcher and receiver, slug catcher, hot oil heaters, flare unit, GTG, pumps, valves
Major Contracts Handled :
• Cost plus and umbrella contracts for infrastructure development, facility management contracts, capital equipment hiring, operation and maintenance contacts
• Civil works contacts including construction of roads, earthworks, laying of underground HDPE pipelines in plant area, compressed gas system, fire fighting system, internal and external painting and compound walls.

PREVIOUS ASSIGNMENTS:
• 2 Years 4 months: Executive - Purchase, RAK Ceramics India Pvt Ltd, Samalkot India
• 2 Years 4 months: Junior Manager - Materials, Regency Ceramics Ltd, Yanam India

Company industry:
Oil & Gas
Job role:
Purchasing and Procurement

Executive - Purchase

November 2004 - April 2007

RAK Ceramics India Pvt. Ltd,

Kakinada, India

I found this job using Bayt.com

November 2004 - April 2007

Handled the Purchase Department as Executive - Purchase since erection of Tiles & Sanitary ware plants, which has familiarized me
procurement of all sorts of Civil, Mechanical, Electrical, Packing and Other core departmental items with techniques and systems such as ISO
9001, ISO14001, and OHSAS18001. My collaboration with RAK has started from the leveling of land to the procurement of import machinery,
installation, commissioning & successful production. We have completed the project well in the time stipulated and successfully completed the
trial production within a span of one year. In charge Of Entire Materials related function Viz. Contractual Matters related to Capital, machinery &
Infrastructure procurements. Vendor Contracts, Sub-Contracts, Machinery & Spares etc., In charge of Scrap Disposal & Imported procurements
& Clearances. Identifying & Development of strategic Vendors & Sub contractors related to Capital Items, Equipment’s, Imports, Casting,
Forgings, and Electronic Spares. PLC’s, DCS, Systems related to Manufacturing Functions & Systems Automation Function to establish Cost
effective global supply sources.

Company industry:
Manufacturing
Job role:
Purchasing and Procurement

Junior Manager - Materials

November 2001 - April 2004

Regency Ceramics Ltd

Kakinada, India

I found this job using Bayt.com

November 2001 - April 2004

handled purchase department, Co-ordination with other departments.
 Follow up with the supplier to ensure proper delivery.
 To keep all records as per ISO 9001 & 14001 and OHSAS18001.
 To prepare purchase order for the materials, to purchase from Indian Market and Foreign Markets.
 To follow up with clearing agent for documents and bill to clear goods received notes of imported items and handover to finance department
for further process.
 Market research for new materials and development of new source of supply.
 Enquiry into complaints both from supplier and user department.
 To evaluate the vendors in approved vendors list (AVL) time to time.
 Supplying schedule to the suppliers for the procurement of Imported and Indian Raw Materials.
 Responsible for performing audits to the supplier end at every quarterly about their process and quality.
 Negotiation both with client and vendor end to achieve Cost & Timely delivery to meet
 Project/Plant deadlines.
 Looking after entire stores related Function, Contractors, Transporters and Logistics.
 Supply of material to sub-contractors, sister concerns who are supplying Prime items such as Corrugated Boxes, frits, colorants, Machinery
Spares. Transport Department, Vehicles Department, as Materials Handling Department.
 Apart from Regency Ceramics looking after the purchases for sister concerns and Institutions of Regency group.
 Proficient in Vendor development to indigenous materials & achieve import substitution.

Company industry:
Manufacturing
Job role:
Purchasing and Procurement

Education

University of Madras

June 2000

June 2000

Bachelor's degree, Mechanical Engineering

India

Bachelors in Mechanical Engineering Certified Professional Procurement Manager from American Purchasing Society

Skills

Contract Management
Expert
Contract Management
Expert
Logistics Management
Expert
Logistics Management
Expert
Supply Chain Management
Expert
Supply Chain Management
Expert
Project Work
Expert
Project Work
Expert
Procurement
Expert
Procurement
Expert
Problem Solving, Decision Making, Planning, Execution
Expert
Problem Solving, Decision Making, Planning, Execution
Expert
Procurement – Equipment, Packages, Materials, Spares, Services
Expert
Procurement – Equipment, Packages, Materials, Spares, Services
Expert
Procurement Lifecycle Management, Purchase Operations
Expert
Procurement Lifecycle Management, Purchase Operations
Expert
Logistics, Shipping, Transportation, Customs Clearance
Expert
Logistics, Shipping, Transportation, Customs Clearance
Expert
Vendor Management, Vendor Qualification, Vendor Relations
Expert
Vendor Management, Vendor Qualification, Vendor Relations
Expert
Domestic Procurement, International Procurement
Expert
Domestic Procurement, International Procurement
Expert
SAP, Orion ERP, Maximo, MS Excel, MS Word
Expert
SAP, Orion ERP, Maximo, MS Excel, MS Word
Expert
Multinational Team Management, Leadership, Motivation
Expert
Multinational Team Management, Leadership, Motivation
Expert
Commercial Management, Commercial Dispute Resolution
Expert
Commercial Management, Commercial Dispute Resolution
Expert
Communication, Coordination, Interpersonal Skills
Expert
Communication, Coordination, Interpersonal Skills
Expert
Supply Chain Management, Procurement, Logistics
Expert
Supply Chain Management, Procurement, Logistics
Expert
Tendering, Negotiation, Procurement Spend Value Management
Expert
Tendering, Negotiation, Procurement Spend Value Management
Expert
Contract Management, Contract Administration
Expert
Contract Management, Contract Administration
Expert
Project Coordination, Project Closeout, Final Accounting
Expert
Project Coordination, Project Closeout, Final Accounting
Expert
Contract Management
Expert
Contract Management
Expert
Logistics Management
Expert
Logistics Management
Expert
Supply Chain Management
Expert
Supply Chain Management
Expert
Project Work
Expert
Project Work
Expert
Procurement
Expert
Procurement
Expert

Languages

English

Expert

Tamil

Expert

Telugu

Native Speaker

Hindi

Expert

Training and Certifications

Certifications
Certified Professional Purchasing Manager-CPPM,American Purchasing Society,License valid 14 Jan 2021
Postgraduate Diploma in Materials Management, Annamalai University, India
Certified Purchasing Professional – CPP, American Purchasing Society, License valid till 14 Jan 2021