Quality Control Engineer
Jbm auto
Total years of experience :14 years, 2 Months
• Conduct process audit to ensure that all process should run as per Control Plans.
• Ensure that only calibrated gauges & equipment's should be used on shop floor.
• Take corrective actions for line quality problems customer complaint.
• Review and verify daily in process inspection/ Panel checker reports.
• Ensuring compliance as per IATF requirement at all in process area.
• Implement/ verification of Kaizen & Poka-yoke on line.
• Daily morning meeting with associate.
• Ensure Daily dispositions of process & Tear down rejections.
• Check the process parameter of Mig, spot and projection welding machines.
• Red bin analysis with CFT team.
• Rejection and Rework PPM data analysis with Pareto Diagram.
• FOA/LOA and Carbon test & Nugget test Verification
• Reply customer complaints of customer specific format like 8D.
• SAP related work.
• Fixture correction as per CMM Report
• Tear down part Repot verification.
• Panel checker report verification.
• Customer complaints handling.
• Prepared monthly MRM Data.
• Penetration Reports verification.
• Conduct process audit to ensure that all process should run as per Control Plans.
• Ensure that only calibrated gauges & equipment's should be used on shop floor.
• Take corrective actions for line quality problems customer complaint.
• Review and verify daily in process inspection reports.
• Ensuring compliance as per IATF requirement at all in process area.
• Implementation/ verification of Kaizen / Poka-yoke on line.
• Daily morning meeting with associate.
• Ensure daily review, analyses and dispositions of process rejections.
• Check the process parameter of spot and projection welding machines.
• Rejection and Rework PPM data analysis with Pareto Diagram.
• Action plan against increasing PPM
• FOA/LOA and Carbon test Verification
• Customer complaint Handling.
• Reply customer complaints of customer specific format like A3 /8D/QPCR
• SAP related work.
• Fixture correction
• Nugget test and Repot verification.
• Hard Gauge report verification.
RESPONSIBILITIES:
• Quality assurance from suppliers.
• Work for quality control & handling quality problems of Supplier.
• Making various quality documents like W.I for various processes, flow Charts, why-why analysis reports, Fishbone diagram for in- process problems including pareto chart, to analyze in house rejection.
• Verifying Test Certificates & Inspection Reports from data submitted by Supplier.
• Kaizen, Fool proof tool where chance of operator mistake.
• Control of non conforming products.
• Operator training about Kaizen, critical operation of parts & about customer complaint.
• Incoming inspection report As per Standard.
• To Guide the subordinates about Inspection and to Maintain all Records.
• Responsible to improve the quality by continuous improvement.
• Responsible for ensure in the process inspection during my shift.
• Corrective and Preventive Action customer support service.
• Daily Red Bin Activity maintain in shop floor.
• Compliant knowledge of SAP (Quality Module).
• Analyzing and controlling Rejection & Rework at Shop Floor and Customer End with the help of 7QC Tools.
• Layout Scheduling and Inspection as per Plan.
• Making master samples and there revalidation.
• Making the debit note.
• Making the CSR.
• Why-why analysis of supplier problems and correct them, verify CAPA those submitted by supplier.
• Diploma in Mechanical from PTU University (2007-2010)