PRABHAKARAN KAMARAJ, Instrumentation lead

PRABHAKARAN KAMARAJ

Instrumentation lead

HOT Engineering and Construction Company

Location
Kuwait
Education
Bachelor's degree, Electronics and Communication Engineering
Experience
12 years, 9 Months

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Work Experience

Total years of experience :12 years, 9 Months

Instrumentation lead at HOT Engineering and Construction Company
  • Kuwait
  • My current job since October 2013

Project Description : KOC Contract 45441: Maintenance Services for Production Facilities in West

Kuwait Areas. (GC17, GC 27, GC28, GC 16, and BS170 for West Kuwait).

Instrumentation Engineer Trainee at Kings India Chemicals Corporation Ltd
  • India
  • August 2011 to September 2013

ENGINEERING AND CONSTRUCTION:

Project Engineering, Design activities like preparation of systems and Instrument Specification, schematics, Instrument standards Function schematics, cable schedule, logic diagram, control room, field inst. Layout, Technical Bid analysis, Inspection, familiarity with international codes & Standards, Hazardous area equipment.

Supervision of Inst. Installation, Gas turbine maintenance troubleshooting, Hook up installation, inspection, calibration, loop checking, punch list clearance system sign off, site modification as required at site condition, ESD/F&G system modification/ start up loop by loop transfer. Co-ordination with client kick off meeting, monthly progress review meeting, close out report hand over as built documents/drawings, survey changes, field changes / spares etc.

CONTROL SYSTEMS HANDLED:

•Emerson Rosemount RS3, DELTA V DCS System.
•Gas Turbine Control and protection system Digicon Controller & Compressor Control Corporation(CCC).
•Invensys Triconex (TMR PLC) ESD
•Eagle quantum F&G system,
•Glycol Reboiler, Heater Siemens S 7-1200/300/700 PLC,
•Vibration monitoring system Bentley Nevada 3300 & 3500.
•Allen Bradley control logix, LP/HP compressor Anti surge control.
•Alarm Management System Plant State Suite.
•Heater Burner management System (BMS)

SKILLS:

Process control Instrumentation, Installation, commissioning, Maintenance, Oil and Gas, Onshore, Calibration, function check, pump, compressor, turbines, boilers, DCS, PLC, dependable, delivers commitments, practical skills, deliver reliable, innovative solutions, Shutdown, Modification, project, planning, Equipment, Reliability, productivity, networking, team-building, Team player, interpersonal skills punch list Technical strength, Preventive/Predictive/Emergency maintenance, Analyzers, Fire and Gas detection system, Flame scanner and smoke detection system.

Achievements

•Successfully completed activities of Modification, Commissioning and Installation along with Compressor Control Corporation (CCC) control system vendor for the MAN Turbo Gas turbine. The system is combined with the gas turbine controls and Thermodyne compressor for the gas process.
•Successfully completed activities of Modification, Commissioning and Installation of new Emerson Delta V DCS System & Siemens S7- 1200 PLC System for Instrument Air Compressor in gathering Centre 27.

GAS TURBINE AND COMPRESSOR EXPERIENCE

•Handled the Instrument calibration, Installation of GHH Borsig, Ruston Gas Turbines instruments, control cabinets, Turbine cooling System, lube oil, Seal Gas, Air Intake system, skid & Instruments.
•Thermodyn, Howden LP/HP/TV Compressors trouble shooting shutdown and startup activities.
•Annual maintenance of Axial Compressor, Gas Generator, Power turbine
• Fuel gas governor servicing, Gas Metering Valve (GMV)
•Inlet guide vane (IGV) servicing and calibration.
• Turbine control logic Configuration Testing and analysis
• Anti surge control valve calibration.
• Worked in Installation and commissioning of Turbine Control System Compressor Control Corporation (CCC System projects in Kuwait Oil Company).
•Speed Probes, Thermocouples, Temperature Elements, Acceleration, Velocity, Thrust and Journal bearing Vibration Probes.

NATURE OF EXPERIENCE IN MAINTENANCE AND COMMISSIONING:

•Review, Witness and Approve Site Acceptance Test (SAT) for Emerson DeltaV and Triconex Invensys Systems, Fire/Gas Detection/Protection and other Instrumentation Control System. Vendor Engineering Design and dossier documents verification related to GC-27/BS-171 for Tie-up Project.
•Troubleshooting of Interlocks in Pumps, Gas Compressors and Gas turbine logics.
•Calibration and Commissioning of all type of Control Valves, SOVs, ON/OFF Valves, Positioners, Regulators, Switches, Pressure gauges, I/P converters Level, Flow, Temperature and Pressure Transmitters, ( Emerson Rosemount, ABB Honeywell, Yokogawa).
•Skilled to read Engineering Drawings, Loop Diagrams, P&ID Drawings, Logic Diagram & Hook up drawings also Instrument I/O schedule, Instrument datasheets.
•Familiar in loop testing of Marshalling & Remote I/O Panel, Burner management system(BMS)& MCC panel testing, troubleshooting and commissioning of the same.
•Having good knowledge of plant safety rules & regulations.
•Good knowledge about Permit to work systems (PWS) and several kinds of permits like Hot, Cold, Radiography, Confined Space, Vehicle or Mobile Plant entry work permit, Limited Space Entry permits. Operational knowledge in a Fire and Gas Systems like HC Detectors & UV, H2S, Smoke Detectors

Education

Bachelor's degree, Electronics and Communication Engineering
  • at Board of Intermediate EducationBoard of Secondary Education
  • January 2011

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Specialties & Skills

Crude Oil
Gas Turbines
Compressors
CABLING
CALIBRATION
COMMUNICATION SKILLS
CONTROL
CUSTOMER RELATIONS
DEPENDABLE
HEWLETT PACKARD
LAYOUT DESIGN
LEADERSHIP

Languages

English
Expert
Hindi
Expert