Senior Production Manager
FTV Proclad (s) Pte Ltd. Singapore
Total years of experience :26 years, 6 Months
Planning day-to-day strategies, budgets, production schedules, along with resource allocation in coordination with Engineers for optimum output
Undertaking process planning using Visual Manufacturing system (ERP/ MRP) to monitor the job flow
Minimizing performance bottlenecks for high productivity by ensuring safety, quality, customer satisfaction, timely delivery, costs and environment
Maintaining coordination with cross-functional departments for smooth functioning and accomplishing production as per customers’ requirement & organizational guidelines
Extending assistance with new cost quotes and price quotations for products
To lead the Engineers / Programmers to develop the most efficient processes/ tooling to manufacture products.
Ascertaining the specific training needs of subordinates and accordingly arranging training programs for improving learning curve
LEAN achievement: Synchronized flows 70%, Lead time reduced 30%, Productivity increased 40%. Customer satisfaction improved.
Clients Handled:
Ø Pepperl + Fuchs, Sumitomo, JEP and so on
Key Result Areas:
Ø Undertook process planning by utilizing PMACS System to monitor the job flow
Ø Rendered technical support to Machining Area and CNC Programming entailing
machines such as CNC Milling, CNC Wire Cut, CNC EDM, CNC Lathe and so on
Ø Enhanced method of cutting & clamping, resulting in operation time reduction
Ø Ensured quality product delivery; managed overall operations including
manpower management, supplies and uptime of equipment
Ø Acted as Instructor & Coordinator for various Educational Institutions and
represented company at On Job Training Centre
Clients Handled:
Ø Casio G Shock Watch
Key Result Area:
Ø Monitored team of 10 engaged in manufacturing moulds
Ø Tested production moulds to ensure that it conforms to performance
specifications
Ø Provided technical support to apprentices on tooling & machining operations
Ø Undertook high tech projects maintenance in CNC realm
Major Clients Handled:
Procter & Gamble, Unilever, Caltex, Agip and so on.
Worked on CNC Section, primarily CNC Wire Cut, CNC EDM and CNC Vertical
Milling
Clients Handled:
Ø ABB, Lucas-TVS, Maruti, Philips and so on
Key Result Area:
Ø Monitored:
o Programming and operations of CNC EDM and CNC Milling
o Electrode planning for molds
Ø Manufacturing Precise Injection Moulds and Blow Moulds
Ø Die Casting
Ø Design and manufacturing of jigs and fixtures for Oil and Gas industries
Ø Assembly of high speed punching machine needed by high accuracy of 0.005
micron tolerance
Ø Electrode planning for special forming tools for IC Packaging industries