Plant Manager
TAX PETROLEUM LLC
Total years of experience :17 years, 3 Months
Complete responsibilities for the Plant operations /Production/Management.
Managing the Quality Control & Assurance as per Technical standard ASTM.
Planning production export & local on the customer required Timelines.
Direct & Control state-of-the-art manufacturing plant engaged in the business of manufacturing of high class lubricants such as - Engine
Oil, Industrial Oil, Marine Engine Oil, Two Stroke Engine Oil, Gear Oil, Specialty Product, Transmission Fluids & Coolant, Automotive &
Industrial Greases and re-packaging of Coolant, Grease and Break Fluid. Guide the strategic production planning process & Reporting it
to the MD.
► Prepare/Modifies periodic production program based on sales forecast and market situations.
► Identification, technical evaluation and development of vendors for Packaging Materials, additves, Greases,
Brake Fluids, Bulk Storage facilities and Transportation in contrast with demand & supply for the requirement of
production.
► Maintain complete records of production programs, shutdowns (planned & unplanned) for any future
Analysis.
► Maintain all reports required by the Management including analysis reports, performance reports,
Control reports and work flow reports.
► Recommending new approaches, policies, and procedures to effect continual improvements in
Efficiency of the department and services performed.
► Follow up of Purchases, Production Planning and Loading of finished goods as per requirement.
►Planning of raw material, packaging materials and finished bought out products.
► Verification of every batch according to given specifications/customer requirements.
►Formulation and Costing of various Engine, Hydraulic, Gear, Marine & Industrial Oils.
► Maintain complete analysis reports for all products as per defined procedures and policy.
► Technical Assistance to Sales-Marketing Staff and Customers for Product and Business Development.
► Coordination with auditors and implementing recommendations, if any, for improving the system,
And take corrective action wherever required.
► Coordination with various Suppliers for bought out materials.
► Coordination with Logistics Team for shipment of finish products.
► Handling of Products Inspections.
► Handling and planning of man power.
►Production Planning of various product ranges.
► New Packaging / Products Development.
►Provides process familiarization and training to the new recruit in the Company.
Managing the production & planning in to the two shift systems with 80 employees.
Full responsibility for the production planning, targets and order execution meeting deadlines with proper Quality control
Management, material procurement, plant, machinery & equipment maintenance.
Provide leadership to production team to accomplish production goals and monitored out-put.
Implement and maintain production related schedules for assigned area co-coordinating utilization of equipment, material and
staff resources.
Develop and ensure equipment maintenance programs are maintained to provide a flexible, safe and continuous quality
production environment.
Ensure that established practices, procedures and quality standards are maintained and followed by performing
regular checks on the progress and quality of work as per International Standards.
Develop and implement improved quality management system including control plans and SOPs.
Continuously monitor and optimize utilization of materials and human capital by strict adherence to operation standards.
Implement productivity improvement and cost reduction initiatives to assist in market competitiveness and product reliability.
Implement and promote product quality and workplace safety awareness programs to attain zero accident results. Support
production area activities in a hands-on manner to assist in achieving unit performance objectives.
Coordinate all the local municipality requirements, preventive maintenance programs & spare parts maintenance.
Maintain clean, hygienic and orderly work environment as per company policy.
Establish and maintain effective human resources programs which enable the company to attract, develop, motivate and retain
high caliber staff in a cost effective manner. Control cost of manpower utilized as against the budget.
Ensure staff awareness of work area specific and overall company policies, procedures.
Perform inventory control, monitoring of production procedures and processes and carry out risk assessment.
Responsible for day-to-day laboratory testing and batch processing/ testing for final production. Maintain a log for each batch produced
and transformed into finished goods. Controls and engaged in quality testing of lubricant batches by performing tests such as - Kin.
Viscosity test, TBN, Flash Point (COC), Pour Point, Sulphated Ash, Anti-foam, CCS (Cold cranking )as per ASTM Methods. Reporting to
Production dept. by approving the batch for filling in different packaging’s.
Responsible for lube oil formulations & costing of the final blend with respect to Quality as per International Standards & Commercial
viability.
Technical support to our marketing & sales department.
Used oil sample analysis.
Making the inventory for the additives & base oil on weekly basis & reporting to Operations/procurement team.
Continuous improvement on the quality control & assurance as per ISO system.
Adhering to company's corporate R & D confidential policy.
Development of the synthetic & semi synthetic blends.
Assisting the production team in planning by continuously updating the batch status.
