prem Kumar

Lead the comprehensive planning and execution of preventive, corrective, and predictive maintenance strategies for mechanical,
electrical, and instrumentation assets.
Effectively utilize IBM Maximo for asset lifecycle management, optimizing work orders, job planning, and historical data analysis.
Develop detailed job plans, task lists, material take-offs, and resource estimations for routine maintenance and shutdown activities.
Coordinate with operations, procurement, and HSE departments to ensure the seamless execution of maintenance schedules
without disrupting operations.
Played a key role in the integration of Oracle with IBM Maximo, ensuring seamless data migration and synchronization of asset,
procurement, and maintenance modules.
Coordinated with IT and functional teams to map existing Oracle asset hierarchies and workflows to Maximo, aligning with best
practices and industry standards.
Managed end-to-end asset uploading process into Maximo, including asset identification, tagging, classification, and data validation
for over-critical assets.
Prepare scopes of work (SOW), technical specifications, and documentation for overhauls, upgrades, and capital projects.
Monitor spare parts consumption and lead times, optimizing inventory levels and procurement planning through ERP and CMMS
integration.
Drive continuous improvement initiatives through failure analysis (Root Cause Analysis), Failure Mode and Effects Analysis (FMEA),
and lessons learned reviews.
Contribute to the implementation of an Asset Management System, supporting audits and performance evaluations.
Assist with annual maintenance budgeting, CAPEX planning, contractor management, and vendor performance reviews.
Optimized preventive and condition-based maintenance programs to reduce downtime and extend asset lifespan.
Developed and monitored maintenance KPIs, ensuring scheduling compliance and facilitating performance reviews.
Maintained precise records of assets, including lifecycle data, maintenance history, and depreciation schedules.
Implemented asset tagging and tracking systems for enhanced real-time visibility and control.
Contributed to asset performance evaluations, recommending upgrades or replacements based on cost-benefit analyses.
Oversaw maintenance of facility infrastructure, utilities, HVAC systems, and safety equipment for operational efficiency.
Coordinated facility inspection schedules and ensured adherence to building codes and safety regulations.
Trained and mentored junior planners and technicians on the use of Computerized Maintenance Management Systems (CMMS),
safety protocols, and troubleshooting methodologies.

Developed and implemented preventive and predictive maintenance schedules for port equipment and infrastructure to minimize
downtime and enhance asset reliability.
Successfully led and implemented maintenance planning projects aimed at reducing equipment downtime and improving operational
efficiency across terminal assets.
Utilized Computerized Maintenance Management Systems (CMMS) for job planning, scheduling, and tracking work orders.
Liaised with original equipment manufacturers (OEMs) and third-party vendors regarding maintenance contracts and technical
support.
Ensured compliance with health, safety, and environmental (HSE) standards and regulatory requirements in all maintenance
activities.
Directed planning and coordination of maintenance for port handling assets.
Planned shutdown maintenance projects, ensuring cost-effective execution within established timelines.
Maintained accurate asset records, including lifecycle data, maintenance history, and depreciation schedules.
Conducted periodic audits of physical assets to verify condition, functionality, and inventory accuracy.
Implemented asset tagging and tracking systems to provide real-time visibility and control.
Contributed to asset performance reviews and recommended upgrades or replacements based on cost-benefit analysis.
Coordinated facility inspection schedules and ensured compliance with building codes and safety regulations.

Conducted regular inspections and maintenance of essential plant equipment, including welding systems, HVAC units, compressors, and
CNC machines.
Assisted in the installation, testing, and commissioning of new production machinery, as well as upgrades to existing systems.
Supported the development of asset criticality rankings and the creation of preventive maintenance tasks for newly introduced assets within
the plant.
Identified recurring faults and proposed design modifications or procedural enhancements to address root causes.
Collaborated with the reliability team to implement Reliability-Centered Maintenance (RCM) and Total Productive Maintenance (TPM)
initiatives across critical manufacturing assets.
Maintained comprehensive documentation, including equipment history, downtime logs, and calibration certificates.
Participated in safety audits and compliance inspections, preparing incident reports and action plans as necessary.
Provided technical support during shutdowns and breakdowns to ensure minimal disruption to production.