Maintenance Engineer
Yemen Company for Flour Mills and Silos
Total years of experience :7 years, 5 Months
Operation, maintenance and supervision of 800TR VAM Chiller plant (Powered by Thermax) and 15MW Diesel Power plant (Powered by Caterpillar):
• Oversee maintenance activities and the workforce, and ensure compliance with HSE Regulations.
• Supervise and conduct regular inspections, adjustments and lubrication oil analysis for the power plant.
• Supervise and conduct regular inspections, water treatment, water analysis and VAM chemicals analysis for VAM plant.
• Achieve plant uptime and targeted KPIs by utilizing maintenance and operation metrics.
• Prioritize, schedule, coordinate and assign maintenance activities using SAP PM and Excel maintenance dashboard.
• Create and maintain SMP, SOP, equipment failure reports, and monthly performance reports for the plant.
• Utilize MRP and effectively manage inventory levels and ensure the availability of critical spare parts and consumables at all times
• Investigate equipment failures and defects to identify root causes, and implement countermeasures to prevent future recurrence.
• Support the Section Head in estimating and managing budgets, as well as overseeing the controlling maintenance costs.
Inspection of production line machinery (rotating and static) such as crushers, conveyors and blowers.
• Executed an equipment inspection program and conducted routine downtime inspections.
• Carried out tasks such as balancing and alignment of rotating equipment and making periodic adjustments with the maintenance team.
• Assigned maintenance team priorities based on the equipment defects severity.
• Actively participated in failure investigations, countermeasures creation and maintenance tasks prioritizing.
Installation, operation, maintenance & supervision of rental diesel power plant (Powered by MTU & Cummins gensets):
• Actively involved in the design, planning, installation, and commissioning of multiple plants, ensuring adherence to the established plan and schedule
• Established/maintained Standard Operating Procedures (SOP) & Standard Maintenance Procedures (SMP).
• Supervised/Scheduled all maintenance and inspections activities.
• Conducted/Monitored equipment performance, inspections, troubleshooting, analysis and corrective actions.
• Kept precise records of maintenance activities, inspections, repairs, and equipment inventories.
Took part in training courses focused on Rotors Balancing and Vibration Analysis, specifically utilizing the VIBXPERT-PROFTECHNIK tool. The tasks included:
• Preparing training materials and tools for the sessions.
• Conducting frequency analyses to identify faults such as unbalance or other issues, while adhering to ISO 1940-I standards.
• Performing balancing procedures, both in one plane and two planes, utilizing the VIBXPERT Balancing Run mode.
• Evaluating the collected data and generating professional reports detailing the results and work accomplished.
Supervised a water supply pipeline project in the suburbs of Lahij, undertaking the following responsibilities:
• Conducted initial site visits and collected necessary data from the regional office of the Water Bureau.
• Generated technical drawings, performed calculations for pipe sizing and pressure drop, and selected suitable equipment for the project.
• Prepared comprehensive reports and drawings, including a detailed Bill of Quantities (BoQ), for the construction works and water network systems.
• Ensured the quality of incoming materials by meticulously verifying and approving them.
• Recruited local workers for the project and provided them with proper training.
• Monitored the implementation process and timeline, ensuring compliance with both office and local standards.
Graduation Project - HVAC Design for Emergency Center Aden Summer Training I - Steam Power Plant Summer Training II - Fuel Oil Power Plant Project I - Centrifugal pumps: Operation and Maintenance Project II - Air-conditioning Plant: Chillers