ENGINEER
PETROCHEMICALS CO
Total years of experience :37 years, 0 Months
ACTIVITIES INVOLVED:
•Inspection plan Management
•Preventive predictive and unplanned Inspections planning
•Thickness Monitoring Analysis and remaining life calculation
•RBI (Risk Based Analysis)
•Loss Elimination Analysis.
•Life Cycle Asset Management
•Six Sigma (6σ) methodology
•FMEA Analysis
•Asset Utilization calculation (AU)
•Asset Capability Calculation (AC)
•Asset Mechanical Reliability calculation (AMR)
•Product supply Reliability calculation (PSR)
•Maintenance cost calculation and Analysis
•Reliability Opportunities Action Plan
Roles and Responsibilities:
Work with the T&I and co ordinate to make sure that the PM Inspections are executed and documented in APM (Asset Performance Management) as per the plan to catchup the basic integrity if piping and Equipment.
Co-ordinate with the Mechanical Integrity Engineer, Planner, and the T&I Inspectors to Execute the Inspection Recommendation from the PM, RM and Shutdown jobs.
Managing a team to capture the Thickness Monitoring Data(Piping and Equipment) anaysis the TML drawing and the Thickness data in the APM(Asset Performance Management) and calculate to get the remaining life calculation.
Work closely with the Mechanical Integrity Engineer and the Corrosion Analyst and Playing a major role in developing the RBI(Risk based Inspection) loop creation calculation Failure mode Analysis and remaining life calculation so that the inspection frequency will be on condition based rather than time based.
Work closely with the operation to develop a procedure for the Loss elimination and Analysis that could adversely affect plant or business operations track the production losses and abnormally high maintenance cost assets, then find ways to reduce those losses or high costs.
Co ordinate with the Static, Rotary and Mechanical Piping Engineer to determine the Life cycle asset Management for the Pipeline static and Rotary Equipment.
Conduct Six sigma mythology for the improvement and effective utilization of the available resources so that to increase the production and reduce the expenses.
Work on the frequent Failure Modes and create a Plan for the Failure Mode Effective Analysis to
take actions to eliminate or reduce failures, starting with the highest-priority ones.
Analyze the Asset Utilization (AU), Asset Capability (AC), Asset Mechanical Reliability (AMR)
to get the KPIs and the unit performance tracker.
Calculate the Product supply Reliability (PSR) losses, Maintenance cost and the Reliability
Opportunities Action Plan.
Equipment, General arrangement Layout, Piping Layouts, Studying clients
Specifications.
•Preparing and checking Isometric drawings based on Final layout for Fabrication and Erections.
•Piping Components Selection, Specification according to ANSI, DIN & I.S Standard
•Preparation of MTO
•Checking of Final Drawing of Piping layout. Support Detailing
•Pipe Rack Design
•Coordination of mechanical equipment, Electrical, Civil and Instruments dept.
•Makeup on all process, Instruments diagrams, drawing & as builds.
•Clarifying any technical queries arise from clients / vendors.
•Pipe thickness calculations as per Code ASME B31.3 (Process Piping)
•Pressure Temperature Ratings
•Reinforcement pad calculations
•Review the PFD (Process Flow Diagram) using the microstation V8.
•Review the P & ID (Process and Instrumentation Diagram) using the microstation V8.
•Selection of Piping Insulation Material as per ASME standard.
•Preparation of Valve Data Sheet
•Piping Material Specification.
and Development of Equipment Layouts
•Design and Development of Piping Layouts
•Preparation of Tendering and Bulk Material Take Off (MTO) from P&ID's and equipment layouts
•Preparation of Isometric Drawings with Bill of Material from Piping GAD
•Follow up for Fabrication status for execution.
•Preparation of Hydro test package
•Preparation of Hydro test calculation and Diagram
•Preparation of Test package flow chart
•Preparation of Pre-Test Documentation
•Preparation of Pre-Test Punch listing
•Preparation of QC Documents
•Preparation of Pressure test Calculation
•Engineering the visual inspection
•Re-Instatement or Final Assembly after the Hydrotest
the bill of materials for the given site drawings.
•Modifying the project plan according to the site condition
•Collecting the tie in points according to the specification given in the P & ID
•Locating the tie in points in the plot plan
•Modifying the existing propane, butane, pipes with the gasoline line and collecting the bill of materials.
•Checking the space availability in the plant, according to the modification of Aramco plans
•Taking the bill of materials according to the new modified plans
•Making economic and accurate design with input plot plan, pre equipment layout, design basis on ASME, PACS, P&IDs and MDS.
•Standardization of engineering design methods
•Designing as per the line Nos./material specification and insulation given as per P&ID diagrams.
•Matching connection at equipment nozzles headers continuation Dwg. (U/G & A/G Piping)
•Tie - in connections location and type with package units.
the piping component as per P & ID
•Preparation of piping layout with the aid of Auto CAD and MicroStation
•Pipe sizing calculation & thickness calculation as per ASME Standards
•Stress analysis calculations for piping using CAESAR II - V4.5, V5.
•Selection of Material for piping as per ASME Standards
•Piping material specification for Carbon, Alloy and Stainless Steel as per ASME Standards
•Calculating spacing between pipes including insulation (if applicable)
•Elevation for plan view, center line elevation in isometrics view
•Making detailed design based on the equipment layout, PMS, P & ID, MDS, Nozzle orientation, Line list, Vendor drawings, stress analysis and get the piping layout.
•Preparation of piping isometric using the P & ID, Piping layout, line list, vendor drawing and instrument hook up
•To carryout Stress, Strain and Elasticity calculations for piping
•To analysis Theories of failures
•Analysis of load and load combinations
•Pipe support calculation & selection
•To calculate the Stress Analysis using piping software
•Pipe Thickness Calculation as per ASME standard
•Pipe sizing calculation as per ASME standard
•To calculate Pressure, drop calculation for piping
•To carryout Reinforcement Calculation for piping
•To carryout WRC 107/297 calculation for piping (welding research council)
•To carryout Safety valve blowing reaction calculation for piping.
•Pipe standards - shoe, Guide, stop, Rigid, Hanger support selection
•Spring support - VLH (Variable Load Hanger), CLH (Constant Load Hanger)
•To carryout Support span calculation for piping
•To calculate nozzle reinforcement calculation in piping
•To carry out the support engineering with the help of piping layout, isometric, support standards, structural drawings, and stress analysis reports