Batch Plant Manager
Sinoma CDI
Total years of experience :17 years, 0 Months
*Plan, organize, direct and manage all manufacturing and maintenance operations, and effectively use the workforce, equipment, facilities and materials to achieve the company's objectives, ensure product standards through the implementation of manufacturing strategies and work plans, reduce costs as needed, , And contribute to continuously improve the product to achieve the interests and objectives of the company
*work to reduce costs as needed and in a manner that does not harm the interests and objectives of the company.
* working on the use of advanced technologies to serve the work and product….
* Work to improve the use of labor within the factory, and work to keep it stable to achieve the return required to achieve the interests of the company…
* Work to give confidence to employees and their participation in the construction, work and production….
* Maintain and encourage individual skills and work to develop and develop.
* Full knowledge of the requirements of customers and customers through the Marketing Directorate of the group….
* Oversee the equipment and devices continuously to work to raise the productive capacity of the plant, and develop advanced plans to increase production according to quality standards….
* Emphasize the application and development of occupational safety and health procedures and ensure the requirements and the adoption of rescue plans and evacuation and first aid in collaboration with the Department of Quality, Safety and Occupational Health.
* Determine the volume of work and employment, identify equipment requirements and the necessary human resources, and forecast future needs
*Prepare reports and submit them to the direct manager...
*Coordination with different departments to ensure the achievement of the objectives of the company...
*Make daily and weekly reports of production, maintenance and equipment and submit them to the direct manager
*Follow up the supply of raw materials and spare parts special factory and reduce costs and follow the process of work and compliance with the deadlines and follow-up work to the required specifications and inspection of casting sites and the provision of equipment
Batch plant manager ready mix
*Plan, organize, direct and manage all manufacturing and maintenance operations, and effectively use the workforce, equipment, facilities and materials to achieve the company's objectives, ensure product standards through the implementation of manufacturing strategies and work plans, reduce costs as needed, , And contribute to continuously improve the product to achieve the interests and objectives of the company
*work to reduce costs as needed and in a manner that does not harm the interests and objectives of the company.
* working on the use of advanced technologies to serve the work and product….
* Work to improve the use of labor within the factory, and work to keep it stable to achieve the return required to achieve the interests of the company…
* Work to give confidence to employees and their participation in the construction, work and production….
* Maintain and encourage individual skills and work to develop and develop.
* Full knowledge of the requirements of customers and customers through the Marketing Directorate of the group….
* Oversee the equipment and devices continuously to work to raise the productive capacity of the plant, and develop advanced plans to increase production according to quality standards….
* Emphasize the application and development of occupational safety and health procedures and ensure the requirements and the adoption of rescue plans and evacuation and first aid in collaboration with the Department of Quality, Safety and Occupational Health.
* Determine the volume of work and employment, identify equipment requirements and the necessary human resources, and forecast future needs
*Prepare reports and submit them to the direct manager...
*Coordination with different departments to ensure the achievement of the objectives of the company...
*Make daily and weekly reports of production, maintenance and equipment and submit them to the direct manager
*Follow up the supply of raw materials and spare parts special factory and reduce costs and follow the process of work and compliance with the deadlines and follow-up work to the required specifications and inspection of casting sites and the provision of equipment
1-Mangment Batching (Concrete Plant, Asphalt Plant, Crusher Plant, Chillers).
2-Responsible for the mechanical and electrical maintenance of the crusher and asphalt and
3-Perfect knowledge about crusher (screen size, jaw, cone, conveyer, mantel size) assembly, disassembly. and hydraulic system for cone crusher operation and maintenance.
4-i have knowledge about material production and chose the best material.
5-perefect knowledge about asphalt plant operation and mix design to maintain production in the best state and repair any mechanical and electrical problem in the plant
6- Responsible for maintenance (belt, conveyer, dryer, elevator, screen, mixer, air piston, filter, burner)
7-cordinate all material (bitumen, cement, sand) between customer and supplier.
8-Planning and regulation and oversight and supervision of schedules and production processes.
9- Manage and monitor all aspects of daily production operations, including manufacturing, packaging, administration Machinery and Equipment.
10- Ensure the application of best practices effectively in all parts of the plant and improve the performance of continuous processes and reduce costs
11- The necessary financial resources management in the production department
12- To do calibration for both asphalt and concrete mixers when necessary to keep the raw materials
13- Ensure health and safety at work requirements, and the need to abide by production staff at all times.
The ability to manage the station for more than one location and to achieve the desired goal.
3-repairing all panel low voltage and medium voltage.
*program PLC’s S7-300/400 using Simatic Manger flexible ladder diagrams and Scada and HMI That automate batch plant concrete and crusher plant and asphalt plant and water station and Sewage, burner, chiller) and preparing wiring diagram. And access for modify parameter and select I/O modules (digital and analog) and troubleshooting and select suitable instrument that match the system, and start up.
*program with PLC’s Mitsubishi and Nano. Microprocessor, embedded system&DCS, and troubleshooting
*install and connecting speed variable inverter and programining.
*ability to reading manual for any new instrument and understand the right connection
*Power Control Panels Maintenance (pressure gauge, oil differential, low pressure, high pressure, flow meter, limit switch, Circuit breakers, uo voltage, Contactors, Overloads, Phase Sequence, and Power factor improvement units, etc …).
*Soft Starter operation and troubleshooting (Ben show, Weg).
*Repair and design all power and control panel (ATS, Y, D)
*Maintenance for many types of Control valves (Pneumatic valves, Solenoid valves, Safety relief valves, Priority and Sequential Panels Maintenance. repairing electronic card
*Analyze the frequent failures, diagnosing its causes, suggesting suitable treats and propose corrective action to decrease the probability of those failure
*Temperature Transmitters, RTDs, Gas Detectors (Digicat, Detronics), Vibration sensors, Level sensors, *Complete daily maintenance and repair logs, ISO documents.
*Observe and listen to operating machines or equipment in order to diagnose machine malfunctions and to determine need for adjustments or repairs. Inspect drives, motors, and belts, check fluid levels, replace filters, and perform other maintenance actions, following check lists. Motor (DC & AC) maintenance.
*Use drive circuit (PID) to set malfunction and obtain steady stat for motor.
-Availability and follow-up of the availability and maintenance of oil and fuel for generators.
-Periodic maintenance of electrical panels, fire panels, telephones and alarms, and ensure that they work regularly and record work.
Management and operation of the plant (workshop, sales, operation, drivers, plant operators, pump operators, warehouses and working as a team)
Coordination between the factory and customers and the work of tables for casting and securing the materials used in the concrete and coordination between the station and drivers and pump operators and work to achieve the goal so as not to be affected by the work and immediate response to any external or internal malfunction and secure spare parts and maintain the quality of concrete and follow-up operations cracking cubes and ensure the safety of concrete
program PLC S7 300 wincc Simatic Step flexible ladder diagrams and scada access for modify parameter
for plant needed. deal with proximity sensor.
Responsible for Repairing and maintenance and operate all troubleshooting in station
repairing and design all control panel for low and high voltage
repairing all contactors and valve and air cylinder etc ......
repairing and design all different panel for motor and control circuits and chose the suitable element for design (contactor, wire, cables, phase sequence, under voltage, over current, relays, .......)
repairing and design all control panel (ATS). repairing all electronic card
use transformer to control for big motor.
deal and program with all drive devise (inverter, converter)
ability to reading manual for any new element and understand the right connection
power factor correction.
Complete daily maintenance and repair logs, ISO documents.
Observe and listen to operating machines or equipment in order to diagnose machine malfunctions and to
determine need for adjustments or repairs Inspect drives, motors, and belts, check fluid levels, replace filters, and perform other maintenance actions,
following check lists. Motor (DC & AC) maintenance.
Use drive circuit (PID) to set malfunction and obtain steady stat for motor.
Soft Starter operation and troubleshooting.
Maintenance for many types of Control valves (Pneumatic valves, Solenoid valves, Safety relief valves
Carry out all calibration for component (aggregate. cement. water. additives etc).
Responds to emergency situations as needed and/or assigned for the purpose of resolving immediate
safety / operation concerns.
Install repaired parts into equipment, or install new equipment.
Faculty of Electronic Engineering ,Menoufia University 2005 , B.Sc Industrial Electronics and Automa