Senior Maintennace Manager
Coal Power Plant
Total years of experience :16 years, 9 Months
· Commissioning of STG and BOP, Performance Guarantee Test of STG and Boilers.
· New Biomass Boilers installation Project
· Preparing feasibility of New Biomass/Coal based Boilers
· Manage maintenance programs activities (either preventive or predictive) & find applicable solutions to minimize the worst actors and to ensure high equipment/plant availability through their efficient and safe operation with 100 % backup.
· Co-ordination with plant professionals, different vendors and companies to streamline the plant operations and to resolve any maintenance/repair issue or equipment failure in optimum way to reduce the Plant downtime.
· Arranging contract/hired/rental services.
· Monitoring of all Equipment’s maintenance in view of OEM recommendations and perform condition monitoring,
· Staff on job training and Control of overtime to minimum possible level with proper planning and ensure the Zero rework.
· Conducting technical evaluation of bids for the procurement of equipment, spares, and services
· Preparation of Mechanical schedules for construction, commissioning and testing of all systems
· Preparation of Mechanical contracts for installation of equipment.
· Monitoring of contractors work progress and prepare daily progress report
· Manage and coordinate all contractors in various areas of responsibilities to confirm successful completion
· Coordinate with other disciplines like Civil and Electrical regarding work scheduling and site related issues
· Prepare local purchase indents and coordinate with procurement department for timely delivery
· Inspection of contractor’s work in conformity with drawings and standards to ensure correctness, accuracy and precision in work executed by contractors.
· Preparation of Project Status Report for Management
· Manage all appointed subcontractors for the various areas of responsibility to ensure project targets are met.
· Execute and revise work plans to meet changing, circumstances, needs and requirements.
· Coordinate site activities and various work execution phases to ensure compliance with all SHEQ (Safety, Health, Environmental and Quality) requirements.
· Evaluate construction methods and determine cost-effectiveness of achieving such plans.
· Manage day-to-day client interaction to coordinate site activities and interfaces between all stakeholders (client and other contractors).
· Ensure and approve effective application of construction methodologies and enforce project and site standards.
· Direct and manage in-house Supervisors and Subcontractor Site Management.
· Manage contractors to resolve matters such as work procedures, defect rectification and construction problems.
· Coordinate work sequences accordingly to set milestones dates to ensure completion according to the schedule
Self Employed, MECHANICAL FABRICATION, ERECTION AND ENGINEERING works
· Executing and monitoring of Maintenance of Rotary Equipment in view of OEM recommendations and condition monitoring, ensuring high equipment/plant availability through their efficient and safe operation.
· Preparation of detail Technical Specifications/Schedule of Requirement in light of prevailing international standards (ASME, API, ASTM) and complete technical evaluation for Major Plant Equipment and To provide assistance to Engineering Services in construction and commissioning phase of new equipment.
· Conducting technical evaluation of bids for the procurement of equipment, spares, and services
· Preparation of Technical Reports after maintenance activity and Maintain proper history record of equipment as per Quality Procedure Document.
· Coordinate with Vendor Service Man (VSM) during installation of New Rotary Equipment and their performance guarantee test.
· Supervise the commissioning & start up of new rotary equipment and Create job plans for newly installed equipment.
· Training in Oracle supply chain module.
· Working on ERP Inventory module.
· Issuance of RFQ against purchase requisitions.
· Preparation of comparative statements for management approvals.
· Creation of purchase requisitions and issuance of Purchase orders in ERP.
· Items indexing as per SOP and creation of new codes in ERP for purchase requisitions.
Bachelor of Engineering Mechanical ( Aggregate= 85%) with Honor 3rd Position in Mechanical Engineering (2003-2006) Merit Scholarship of Matriculation (2000)