Raafat Yosry

1. Quality in all the CBU products, processes & projects
 Ensures Food Safety & Conformity of all products / services / systems.
 Ensures that Quality is part of all working instructions.
 Builds & steers a Quality Improvement Plan, consistent with the CBU Quality Business plan and corporate directives.
 Develops process capability & Quality visual management at all steps of upstream (including Farm) / production / maintenance.
 Promotes Risk Assessment and “Built-in Quality” in all projects: productivity, new products, new equipment.
 Supports organizing audits Vs internal & external referential and uses them as improvement opportunities.

2. Quality skills & attitudes in all the CBU teams:
 Combines a high reactivity to problems with perseverant management of the Medium / Long Term Quality Improvement Plan.
 Organizes trainings & coach relevant CBU teams for daily quality management, particularly First Line Managers.
 Builds a common vision and related behaviors, to be shared by all the CBU teams.

3. External relations:
 Ensures compliance with existing food regulation and create conditions for its favorable evolution in the CBU.

4. People management:
 Develops QFS team, encourages relation with external (universities, relevant bodies) to both develop competencies & attract talents.
 Organizes trainings & coach plant teams for daily quality management, particularly First Line Managers.
 Develops the Quality team and promotes moves from and to other functions.
 Support the implementation of culture of quality in the Q&FS department (iCare).
________________________________________

Plant Quality - Farm Quality - COMAN Quality - Supplier Quality Assurance

1. Finished Product quality:
 Ensures Food Safety & Conformity of all products delivered to market, consistently with the overall SQCDME Plant performance.
 Optimizes the Plant & Farm Laboratories in its four dimensions: production / expertise / training / exemplarity.

2. Quality in all the Plant processes & projects:
 Implements the Incoming Inspection process, with strong feed -back toward Suppliers.
 Builds & steers a Plants (Dairy & Farm) Quality Improvement Plan, consistent with the CBU Quality Business plan and corporate directives.
 Eradicates critical problems with strong PDCA.

3. Quality skills & attitudes in all Plants teams:
 Develops the Quality team (Dairy & Farm), and promotes moves from and to other functions.
 As member of Plant Managing Committee, contributes to the Plant SQCDME performance as a whole.
 Managing all laboratories (Microbiology-Chemical- Physical-Milk-R&P) and responsible for managing the lab staff.
 Accountable for all analysis from raw (milk & material) and pack to the finished product.
 Accountable for all results (Micro, Chemical and R&P).

 Managing all laboratories (Microbiology-Chemical-Milk-R&P) and responsible for managing the lab staff.
 Accountable for all analysis from raw and pack to the finished product.
 Accountable for all results (Micro, Chemical and R&P).
 Accountable for all results accuracy.
 Responsible for all communications done by the lab staff (mails, docs ….).
 Accountable for the IDP (Individual development Plan) for the Lab Team.
 Managing the Control Plan, Monitoring Plan, ABC and API.
 Sharing the quality KPIs’ updates on regular basis with industrial and other business committees.
 Building the laboratories Budget with the finance team.
 Building the plans for laboratories revamp and introducing new technologies for analysis.
 Working on improving the analysis performance by improving the methods of analysis and facilitating the working environment.
 Building the proficiency testing calendar to improve the laboratory team performance.
 Managing incoming materials inspection and Hold/Release of received materials.
 Contributes to Suppliers selection and evaluation; with “veto” authority.
 Ensures the “no spec no buy” implementation through the sourcing process.
 Participates in raws and packs specifications development as well as Validation regarding Quality & Food Safety, fosters specifications improvement in collaboration with R&D.
 Steers the raws and packs Food Safety & quality continuous improvement programs at Suppliers based on Danone standard, by monitoring quality of raws and packs KPIs.
 Provides technical support and expertise in materials quality related problem solving, risk analysis and crisis management.
 Represents quality (consumer) in raw and packs homologation, innovation and renovation projects.

 Leading the Capability & Sustainability agenda for Port Said Plant.
 Leading the Capability building process throughout the implementation and sustain of Best Practice Tools in Port Said Plant.
 Lead the KPIs tracking system and develop analysis tools and Corrective Action Plans for Port Said Plant.
 Lead the Operations Division AOP, start Plan, quarterly forecasting Monthly phasing setting and cost tracking Analysis Role.
 Leading the Optimization & Developing of Operations headcount structure.
 Provide support to the Operation Director in the development and execution of the operation capability roadmap.
 Train the Plant Capability Managers / receptors on Pepsi Best Practice Tools.
 Provide on-going problem solving support to the operation unit to sustain and continually improve performance.
 Track, analyze and report results linked to Best Practice implementation.
 Provide support and facilitate the development of local problem identification and process improvement.
 Manage the Technical Training Process for the Ops Department within Port Said Plant.
 Provide management support and oversee Sustainability Initiatives.
 Compile and provide summary performance reviews to Plant Manager.
 Identify Sustainability goals & advocate for resources.
 Ensure implementation of policies related to PepsiCo’s sustainability system.
 Modify building practices to promote healthy environments as well as energy and resource efficiency as increasing recycling, preventing waste and pollution.
 Implement Resource conservation & Sustainability Programs & Best Practices, including conducting trainings & developing Action Plans

 Responsible for managing the syrup room, sugar dissolving and the two water treatment units (Coagulation and RO).
 Transforms the syrup room, sugar dissolving and the two water treatment units into manufacturing facilities by creating appropriate KPIs.
 Ensures that the syrup produced is within the specification, manufactured according to PI standards.
 Responsible for the execution of the syrup preparation plan in timely manner for five production lines.
 Responsible for producing syrup in accordance with all quality specifications and procedures.
 Conduct SAP operations on raw materials and finished syrup.
 Ensures proper utilization for syrup room capacity.
 Control Ingredient losses and raw material losses in syrup preparation.
 Records M&W data related to Syrup preparation
 Complies and completes the Standard Operations Procedures for Syrup manufacturing.
 Leads the SAT teams in syrup rooms and water treatment units.
 Contributes to the TPM application in syrup rooms and water treatment units.
 Ensures the compliance with food safety standards (AIBI, HACCP and ISO).
 Leads 5S activities in syrup rooms and water treatment units and is accountable for the overall score of these areas.
 Participate in water saving projects related to water treatment and syrup manufacturing.
 Ensures that all treating chemicals are eliminated, and that water meets quality standards.
 Perform quality control tests and record results on treated and untreated water, change various water treatments filters as required.
 Perform all QC checks to ensure treated water parameters compliance to the quality standards.
 Perform sand filters, carbon filters and underground tanks overhauling in accordance to the PI determined frequency
 Ensures the availability of consumables stocks with regards to chemicals and spare parts by coordinating with the maintenance department.

 Lead sugar dissolving, filtration, and preparation.
 Calculate the quantities of ingredients required to produce finished syrup for bottling, canning and post mix based on production requirements and tank availability.
 Perform appropriate syrup mixing, preparation and batching with strict adherence to PI formula cards and beverage documents.
 Perform all QC checks to ensure syrup batches compliance to the quality standards.
 Perform HFCS inspection to ensure compliance with the standards.
 Perform syrup lines strainers and syrup tanks spray balls checks and consider replacement whenever required.
 Clean and sanitize all syrup room equipment and tanks and keeps batch room clean and orderly.
 Maintain current and legible records.
 Adhere to all GMP standards, ensuring proper food safety precautions are taken and maintains highest possible housekeeping standards to prevent microbial contamination.
 Control the flow of finished syrup to each production line to ensure adequate supply for scheduled production.
 Strictly follow the changeover procedure to avoid flavors cross contamination.
 Ensure safe operation in his area of concern.
 Preparation of beverage formulae after translation into Arabic & give the syrup room technician the required training to prepare the finish product beverage as stated in the relevant manuals.
 Leading syrup room team (Safety Action Team leader) to achieve the best results of operation & maintenance by regular meeting for performance review & putting the plan work.
 Daily data entry for simple syrup & finish syrup preparation on SAP program.
 Assist the Q.C. manager in developing syrup room personnel to the desired level of competence in their activities.
 Delegate the Q.C. manger to attend the regular Q.C. meeting.
 Give the syrup room personnel the necessary training to fulfill updating needs and job requirements.

 Performing second person verification for validation & methodology activities.
 Preparing Validation master plan according to the predetermined procedures, references and guidelines.
 Performing Cleaning Validation and Cleaning verification.
 Dealing with equipment agents and vendors to call for maintenance or to purchase new equipment.
 Performing Equipment’s Qualification, calibration and preventive maintenance.
 Preparing new Standard Operating Procedures (SOPs), Equipment’s qualification protocols, analytical method validation protocols.
 Preparation, execution and/or revision of design, installation, operation and performance qualification and final qualification/validation reports.
 Provide technical support concerning troubleshooting of equipment.
 Provide technical support for instrumental analysis when needed.
 Preparation of chemical reagents and other required volumetric solution as directed.
 Complying with the occupational safety and waste procedures in Hikma Pharma plant.
 Complying with the applicable GMP standards and procedures after having the necessary training.
 Documentation of analytical results according to the predetermined procedures
 Preparation of Q.C. technical documents for the products registration files.
 Preparation of product composition, raw material specifications, product specifications and method of analysis.

 Developing new methods of analysis for new finished products.
 Performing Analytical method validation (Validation of analytical methods of HIKMA PHARMA according to the predetermined procedures after having the necessary training on the method validation process).
 Performing instrumental analysis using HPLC, GC, Dissolution, pH meter, melting point, TOC, Conductimeter, Refractometer, Polarimeter, Water Bath, Atomic absorption spectrometer, UV-Vis spectrophotometer, Analytical Balance, Dissolution media preparatory, Viscometer, Karl Fisher, Oven, Vacuum Oven, QA station (dissolution’s mechanical calibration), Hardness, Friability, Cooling Cabinet, Freezer, Caliper, Micrometer & Fume hood.
 Equipment’s Qualification, calibration and preventive maintenance.
 Preparing new Standard Operating Procedures (SOPs), Equipment’s qualification protocols, analytical method validation protocols.
 Cleaning Validation and Cleaning verification.
 Export COAs and required QC documents preparation.

 Preparation of chemical reagents and other required volumetric solution as directed.
 Performing instrumental analysis using HPLC, Dissolution, UV-Vis spectrophotometer, Analytical Balance, pH meter, Karl Fisher, Hardness &Friability.