Rady Shaaban Asaker, HSE/QA Manager

Rady Shaaban Asaker

HSE/QA Manager

Qassim Corrugated Box Factory (QPACK)

Location
Saudi Arabia
Education
High school or equivalent, Chemistry
Experience
14 years, 7 Months

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Work Experience

Total years of experience :14 years, 7 Months

HSE/QA Manager at Qassim Corrugated Box Factory (QPACK)
  • Saudi Arabia - Alqasim
  • My current job since April 2020

 Implement, establish and continuously improving health, safety and environmental and quality programs according to the industry standards.
 Review company processes to ensure whether they align with the current health, safety and environmental and quality policies
 Arranging safety and environmental and quality, GMP trainings according to training needs and training matrix to ensure continues development. 
 Take action to mitigate the impact and likelihood of health and safety risks by Carrying out risk assessment and considering how risks could be reduced.
 Manage and monitoring permit to -work system through choosing authorized persons to issue the permits
 Investigating, evaluating and studying Accidents and Incidents to identify the root cause and the preventive & corrective action. Ensure proper implementation of fire safety/fire prevention and regulatory compliance.
 Developing and implementing Emergency preparedness and response plan  Leading the HSE committee activities & hold a monthly meeting with management to review quality and HSE KPIs and all hot issues
 Ensure that the Integrated Management System is operating consistently and effectively to the requirements of ISO 9001/2015 and ISO 45001/2018 &ISO 14001/2015.
 Maintain an integrated audit program for Quality, GMP & Safety, and Environment standards to ensure that all processes /activities are regularly audited as per the company's audit plan. Responding to customer audits and information requests including providing letters of guarantee and/or certificates of audit, and assist plant management in translating customer satisfaction survey data into action plans.  Leading Pest Control contracting and visits
 Developing annual quality & HSE KPIs
 Measurement and control the environmental aspects such as (Illumination level, Dust Particulate, Air Quality, Noise Level...etc.)

Qhse Section Head at Hana For Food Industires
  • Saudi Arabia
  • April 2016 to April 2020

Main responsibilities and achievements:-
* Develop, implement and improve QHSE management systems, processes and procedures to support business operations in
accordance with ISO 9001, ISO 14001, ISO 45001and food safety FSSC 22000 as well 
* Develops, facilitate and review QHSE risk assessments for routine and non-routine activities in consultation with the
operations team.
* Review internal QHSE policies and practices to ensure they meet company and regulatory requirements
* Provide training and development to ensure competency of QHSE Staff
* Cross verify line parameters, process test results and confirm to the standard.
* Develop, implement and improve system to monitor defects in the line and suggest timely actions taken against it.
* Provide training and development to ensure competency of QHSE Staff
* Actively engage in Sanitation, train and monitor team performance in CIP.
* Support QHSE team members, and engage in active discussion with production and maintenance team to buildconfidence.
* Coordinate with QHSE Manager to achieve Zero accident and Zero defect from Raw Material to finish product.
* Verify water parameters are meeting the set standards; take corrective action immediately if there is any deviation.
* Ensure proper implementation of Safety, Good Manufacturing Practices (GMP), Good House Keeping (GHK) is in place.
* Lead and motivate team
* Annual stuff appraisals 

Safety Supervisor at PepsiCo - Egypt-Snacks
  • April 2015 to April 2016

Main responsibilities and achievements:-
* Ensure proper implementation of the company SHE systems including GEHSMS and PI standards across all departments, 
* Ensure compliance to both company & local governmental Safety regulations
* Ensure that all incidents and injuries are reported and investigate
* Perform regular and irregular site safety inspection
* Perform, review and assist in performing site risk assessments for both current and newly developed jobs onregular
* Perform regular contractor inspection and evaluation for contractors on site
* Develop health and safety work procedures in light of the company safety managementsystems
* Prepare site personal protective equipment matrix and ensure its availability
* Administer all actions tracked on the action tracking system.
* Plan and coordinate annual safety training plan, 
* Conduct site safety induction training to all new employees, temporary labors, contractors and third party entering thesite, 
* Administer material safety data sheet for all materials introduced in site, 
* Come up with creative solutions for issues arising from different site Audits, Inspections, site tours, near misses and unsafe
work condition reports.
* Implement schedule for site planned inspection, 
* Coordinate risk assessment programs to cover all site activities, 
* Work with maintenance department to fulfill maintenance requirements for Fire alarm system as well as the firefighting
equipment.
* Administer the site emergency response plan and coordinate effective test drills, 
* Administer all internal and external formal communications

Quality Chemist at PepsiCo
  • Egypt
  • July 2013 to April 2015

Main responsibilities and achievements:-
* Perform routine analytical on-line testing in compliance with the predetermined sampling plan to ensure that finished
beverage product meets quality standard
* Monitors and records Brix, CO2, Acidity (TA) and net content as required and make proper adjustment as necessary to
ensure product quality within Pepsi specifications, 
* Test finished product and final package for quality parameters.
* Analyze and respond to results as needed.
* Initiate root cause analysis with team members to identify and implement corrective action, 
* Ensure producing safe products and applying food safety attributes in his area of concern, 
* Taking part in startup of new cans line KHS

Chemist at Misr Glass Manufacturing Company
  • Egypt
  • October 2010 to June 2013

Main responsibilities and achievements:-
* Inspecting of glass defects.
* Testing performance as pressure and impact for finish glass products
* calibration of lab equipment, 
* reviewing the customers manuals and specifications and AQLs, 
* conducting the job change tasks and duties of QC lab, 
* reviewing and keeping the QC measurements records, 
* Monitor production process and activities safety features that will reduce employee exposure to chemical, physical &
biological work hazards
* inspect facilities, machinery and safety equipment to identify and correct potential hazard and to ensure safety regulations
compliance to increase health and safety awareness at all levels within the organization, 
* investigate and report injury accidents occurring to employees contractors
* Conduct site safety induction training to all new employees.

Chemist at Lab
  • Lebanon
  • October 2009 to October 2010

Main responsibilities and achievements:-
* Receiving raw materials as sucrose sugar, CO2, preforms, plastic closures, labels, chemicals, plastic shrinks, andcrowns.
* Supervise and qualify the analytical Lab for work (instruments calibration and Preventive Maintenance, Preparing chemicals
and standardizing them).
* Using, calibration and preventive maintenance for Instruments like ( Densitometer, Refractometer, UV spectrophotometer,
Carbo QC, PFD, PH meter, Conductivity meter, Turbidity meter, Top load tester, Burst tester, Digitalbalances).
* Water treatment quality check for (R.O water, Soft water, Treated Water, City Water), like, Hardness, Alkalinity, PH,
Conductivity, TDS, Iron, Manganese, Chlorine, Turbidity and SDI.
* Quality assurance for syrup preparation area
* Assuring Performance of CIP for Product Preparation Tanks.
* Quality control analysis for prepared product batches.
* Simple microbiological sampling and testing.
* Making required SOPs for lab activities
* Participating in quality internal audits

Education

High school or equivalent, Chemistry
  • at faculty of science cairo university
  • August 2017

courses: COMBINED OHSMS & EMS LEAD AUDITOR based on ISO 45001:

High school or equivalent, physical chemistry
  • at Cairo University
  • January 2013

:Pre –

Master's degree, physical chemistry
  • at Cairo University
  • January 2013

:Pre –

Bachelor's degree, Chemistry
  • at Cairo University
  • January 2009

Overall Grade: Good (72%) * Grade of last year :Very Good (78%) * Secondary Education :Excellent (95%)

Specialties & Skills

QUALITY
MATERIALS MANAGEMENT
RISK ASSESSMENT
CALIBRATION
CONTENT MANAGEMENT
FEATURES
MACHINERY
MONITORS
PRODUCTION

Languages

Arabic
Expert
English
Expert