Rafat Mahmoud

• Lead and manage a team of more than 15 engineers, machinists, assemblers,
and labors across operations, maintenance, assembly, and packaging.
• Optimized full production workflow during 2024 from raw-material receipt →
machining → assembly → inspection → packaging → delivery, improving efficiency
by 20%.
• Plan daily, weekly, and monthly production schedules; manage inventory and BOM
updates; coordinate with engineering and warehouse teams.
• Enforced ISO standards and SOPs; maintained detailed production and quality
records; implemented preventive maintenance, reducing downtime by 10% in
2023.
• Applied Lean Manufacturing principles, reducing waste by 20% and enhancing
cost-effectiveness in 2025.
• Prepare KPI reports for GM: production volume, quality rates, downtime, scrap, and
improvement initiatives.
• Conducted staff performance evaluations and led technical/safety training in 2023,
improving workforce efficiency by 15%.
• Collaborate with engineering to optimize BOM and reduce material/labor costs.
• Make operational decisions, approve process deviations, resolve production issues,
and ensure compliance with health, safety, and regulatory requirements.

• Analyzed engineering drawings and specifications to accurately estimate material
requirements for production orders.
• Issued material requisitions and coordinated with Stores to ensure timely
availability.
• Developed and managed daily production schedules aligned with monthly plans.
• Supervised production operations; provided guidance to improve quality and
productivity.
• Prepared detailed daily production reports including individual and overall plant
outputs.
• Participated in employee evaluations and operational improvements.
• Identified bottlenecks in production processes and recommended corrective
actions, improving throughput and reducing cycle times.
• Ensured compliance with safety procedures and manufacturing standards on the
production floor.

• Supervised heat exchanger production operations, ensuring adherence to quality
and efficiency standards.
• Set machine operating parameters according to production requirements.
• Prepared daily job distribution sheets to optimize labor and workflow.
• Maintained compliance with ISO standards, safety protocols, and company SOPs.
• Reported directly to the Production Manager to align activities with departmental
goals.