Production & Maintenance Engineer
SASCO Air Conditioning Industry
Total years of experience :14 years, 0 Months
• Working as Production and maintenance Engineer .
• Managing the production of GI, PI, SS, fire rated and MS duct, duct accessories and air terminal devices.
• Leading and managing a team of 150 people including operators, Production & maintenance foremen to achieve the daily target and smooth running of operation.
• Preparation, review and submission of technical submittals/prequalification report/drawings/method statement/manufacturer’s catalogues with respect to project requirements, requirements of authorities & standard practices to submission to client/authorities,
• Coordinate with estimation team to review the drawing and estimate and fabricate the material in accordance with the drawing.
• Coordinating with Sales, estimation, Planning and logistic team for prioritizing the orders and to deliver orders on time
• Planning and executing the production plan and realistic production schedule in the shop floor for the best outcome.
• organizing the repair and routine maintenance of production equipment
• Assessing project and resources requirements
• Introducing new products into the production line and providing in house training to the personnel.
• Coordinating with Quality department for quality improvement and issues and rectifying problems to deliver good quality product
• Scheduling and executing training program for workers with Safety, Quality control and production related issues.
• Follow up of pre-determined maintenance activities of the machines.
• Coordinate and manage all the resources required for the smooth running of the production.
• Review monthly and quarterly progress evaluation and act upon to attain the target.
• Developing new processes / improving existing ones to enhance quality of operations
• Submittal preparation and technical clarification to the client,
• Planning effective manpower deployment and promoting them to next level for company growth
• Design and selection of sound attenuators for fans and generators
• To handle production & materials planning, shipment follow up & order processing coordinate with internal sales department for the timely and effective completion of job in hand, answer queries concerning delivery commitment, assembly and production status.
• Design of sound attenuator according to National Environmental Balancing Bureau’s “Sound and Vibration Design and Analysis”
• Selection of air outlets, VAVs (variable air volume boxes) and duct accessories to fulfill the desirable performance criteria set by the contractor.
• Examining the compliance of GGC’s products with contractors drawing, specifications and addresses should there be any deviations.
• Site visits to assist the customer in clarifying the uncertainties related to the company’s product.
• Follows up with Project manager & vendors for timely completion of projects & resolve the site issues.
• Internal auditing to assess conformity with the QMS standard.
• Scrutinize and evaluate BOQs, coordinate with management for negotiating with the buyers.
• Assist the company in various certification programs related to industry specific standards
• Provide technical clarification to customers on the company’s products.
• Assist the production department in making custom made products.
• Inspection of raw materials, semi finished and finished products to ensure conformity with accepted standards and procedures
• Control of non conforming material or products and its documentation after eliminating the root cause.
• Timely calibration of instruments and its documentation to meet the QMS requirements.
• Manages and oversees the work of subordinate staff, sub-contractors, for compliance with the requirements of Bharath Heavy Electrical Limited standards & Protocol.
• Overseeing and guiding the erection of electro static precipitator, an integral unit of thermal power plant with a team of 40 persons.
• Acting as the main technical adviser on a construction site for subcontractors, crafts people and operatives;
• Reviewing the construction drawing and guiding the sub-contractors.
• Monthly erection forecasting to effectively run the erection and to procure the materials beforehand.
• ensuring that all materials used and work performed are as per specifications;
• Quality inspection of erected parts to ascertain quality of welding.
• Assist the subcontractors in doing the erection in accordance with BHEL protocols and drawing.
• Timely allocation of requisite items to expedite the progress of the erection without any undesirable halt.
• Assist the subcontractors to assign tasks to the employees to finish it in an organized manner.
• Arrange periodic meeting with consultant and contractor to proactively address the issues that might hinder the progress of erection.
• preparing reports as required;
• resolving any unexpected technical difficulties and other problems that may arise
Educational Summary and Certification • Bachelor's degree in Mechanical Engineering, Amal Jyothi college of Engineering from Mahathma Gandhi university
• Higher secondary in science, Easwara Vilasom Higher Secondary School (2003- 2005 with an aggregate of 82.5%)
