Quality Assurance _Subject Matter Expert-Mechanical
TUV Rhineland Arabia LLC, Kingdom of Saudi Arabia.
Total des années d'expérience :29 years, 8 Mois
Project : NEOM_ infrastructure Project
Sub Projects : (1) The LINE- Urban Stay (It’s a world lengthiest geographical wall structure to the length of 170Kms, to the height of
500meters & the width of 200meters),
(2) TROJENA-Water Sports Park, Mountain Hiking, Enchanted Forest projects,
(3) GULF of AQABA & Islands-Water & related Games & Theme Park,
(4) OXGOAN - NEOM Industrial city, which must be support to the LINE,
(5) SPINE - Train Connectivity to the LINE and Airports,
(6) NIC Connector - Train Connectivity to the LINE and Neom Industrial City.
(7) NEOM AIRPORTs- International & Domestic Airway Connectivity…. etc.
Duties: -
Working as a NEOM Enterprises quality team (client representative) in NEOM Airports, Spine and NIC connectors, construction projects.
Need to find the gap between Construction contractors, PMC/EPM & Third-party Inspection agency.
Verifying the site construction activities w.r.t NEOM specification.
Assess the implementation of the Quality process in the projects.
Responsibilities: -
Review the Project Quality Plans.
Review the contractor special procedures, ITP & other quality documents w.r.t NEOM specification.
Perform & Implementation of Lesson Learned & Best practice of the projects.
Ensure the compliance of NEOM specifications.
Discuss & Implement the Technical & Quality requirements with the stack holders, PMC/EPM and Contractors.
Proactively engage the construction activities & issues raised during Design, Erection & commissioning.
Prepare Inspection report and communicate with relevant parties.
Verify PQI calculation & inform to the relevant parties to create and put into practice the knowledge needed for contractors to obtain good KPI for their projects. their status in quality performance.
Investigate NCRs issued by stack holders and educate the contractor to close the NCR within the QMS requirements.
Issue Project NCRs based on NEOM specifications.
Developed the tools to reporting with Department Heads.
Fabrication Unit Quality manager
All kind of Project execution
Meeting the requirements of client by means of standards & specifications.
Shop floor inspection.
WPS, PQR & WPQ qualification
QCP preparation
Project documents
Position : As an EPC-Mechanical Inspector-(Static & Rotating).
Company : HDGSK-Joint Venture ( Hyundai EC+GSEC+SKEC)
Project : Karbala Refinery Project - Karbala-IRAQ.
Owner : STATE COMPANY FOR OIL PROJECTS (SCOP).
PMC : TECHNIP FMC
Sub Con : DAESHIN, GUEMHWA, KUKJE & INCO
DUTIES:-
As a Mechanical (Static & Rotating Equipment/ Structural) Inspector.
Day to day site inspection activities.
Preparing Weekly report & highlights.
Raising and Closing of Non-conformity reports.
Control over Sub contractor- Mechanical QC team.
Coordinated with PMC & Client inspection Team.
RESPONSIBILITIES:-
Receiving Inspection (Physical verification of materials, documents verification like FMAR, Performa Invoice, MTC, COC & supplier documents as per approved Purchase order, drawing & specifications).
Erection & Final inspection of Structural steels (Witness, Hold & Surveillances).
Erection & Final inspection of Static & Rotating equipment (Witness, Hold & Surveillances).
Preservation monitoring to Static & Rotating equipment (Nitrogen padding for Static & rotating equipment, Oil filling to the gear housing for rotating equipment, Machined area protection & special & critical requirements as per Supplier / Manufacturer recommendations).
Pre-installation, Installation, Pre alignment & Final alignment of Rotating & Static equipment as applicable.
Raising & closing the Non-conformity against project specification and International standards.
Raising & closing of Punch list about project & products quality requirements.
INSPECTED EQUIPMENTS & PRODUCTS -At Project site:
API & ASME centrifugal Overhung Pumps, Vertical in line Pumps-Wet crude shipping pump, Fire water pump…..
Compressor package units and Blower.
Columns, Towers, Heat Exchangers (Cooler), Electrical / Fired Heaters, Reactor, Reformer and Pressurized storage bullets.
Tanks, Vessels, Drums - (CS & SS), knock out drum, Diesel tank.
Condensers & Filters.
Overhead Cranes
Flare package
Structural steels for Pipe racks & Equipment platforms.
For the Following Refinery Units:- CRUDE Distillation Unit (CDU)/ VACCUM Distillation Unit (VDU), Naphtha Hydro Treating Unit (NHT), PENEX Unit(ISOM), Continuous Catalytic Reforming(CCR), Hydrogen Production Unit (HPU) & FLARE.
Position : EPCM-Mechanical Inspector(Static, Rotating & Piping) for Chem.-I envelope (Chlorine & Brine).
Project : Construction of SADARA Petro chemical Projects, ( World’s Second Largest Petro- Chemical complex).
Client : DOW Chemicals +Saudi Aramco joint venture.
EPCM : JACOB’s ENIGEENERING-United Kingdom.
EPC : Nasser S. Al Hajri Corporation-Saudi Arabia.
Period : Feb-2014 to Aug-2016
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Position: PID-Mechanical Inspector-(Static & Rotating).
Project : Construction of Petrochemical Projects, Petro- Rabigh Phase-2, (CP#3&4).
Client : SAUDI ARAMCO+SUMITOMO joint venture.
EPC : GS constructions Arabia-KSA.
Sub Con: JCC + Sejong+Sungudo
Period : Sep-2016 to Feb-2017
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Position : As a Client PID-Mechanical Inspector-(Static & Rotating).
Project : Downstream Oil & Gas Separation Plant Construction - Abu Jifan-Khurais Al Crude Incremental Program.
SAPID No: 8255955
Owner : SAUDI ARAMCO.
EPC : SNAMPROGETTI (SAIPEM), Italy.
Sub Con : GAMA AL-MOUSHEGAH ARABIA LTD + Arabian Gulf Constructions + Northrop Grumman.
Period: Mar-2017 to Feb-2018.
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DUTIES:-
➢ As a Static & Rotating Equipment Mechanical Inspector with asset integrity.
➢ Inspection of Receiving, Preservation, Pre-Alignment & Installation
for Rotating, installation of Static, Bolt torque, Final-Alignment for Rotating, piping installation, re-instatement, solo run test for pump, Hydro & Pneumatic test, Chemical cleaning of special service equipment
(Chlorine & Oxygen).
➢ Preparing weekly, focus assessment reports and raising of Log book entry for Pro-active notifications, Observations & Violations.
➢ Raising and closing of Non-conformity reports.
➢ Co-ordination and close the critical issues for the Rotating & Static equipments with end user.
➢ Asset integrity, maintenance and handing over of static and rotating equipments to the client.
➢ Approval of procedures & Personnel to the EPC.
➢ Control over EPC- Mechanical QC teams.
RESPONSIBILITIES:-
➢ Verification & Approval of Procedure as per standard & specifications.
➢ Receiving Inspection (Physical verification of materials, documents verification like IRC, and MTC, COC & supplier documents as per approved Purchase order, drawing & specifications).
➢ Preservation monitoring to static & Rotating equipment (Nitrogen padding for static & Rotating equipment, Oil filling to the gear housing for Rotating equipment, Machined area protection & special & critical requirements as per Supplier / Manufacturer recommendations).
➢ Pre-installation, installation, Pre alignment & Final alignment of Rotating & Static equipments.
➢ Raising & closing the Non-conformity against project specification and International standards.
➢ During erection & pre commissioning period, monitoring and maintaining the project asset as per the project specification requirements.
➢ Vibration analysis to the rotating equipments.
➢ Piping strain monitoring while doing the equipment to piping connections.
➢ Positive material identification & Thickness measurement location (TML) monitoring for static equipments and piping.
➢ Chemical cleaning activities monitoring for special purpose pipe& equipments.
➢ Raising & closing of Punch list about project & products quality requirements.
• Qualified Inspector & Approved for “ DOW chemical’s-USA” to inspect the Pressure equipment manufacturing in India as per Dow Procedure & specifications.
• Qualified & Approved inspector for PTTEPI-Thailand to inspect Oil & Gas offshore equipment manufacturing at L&T-MFY-Oman site, as per PTTEP Specification.
• Qualified & Approved Inspector for “CE” Marking as per 97/23/EC- Pressure equipment directive, to inspect the Pressure equipment manufacturing in India.
• Qualified Inspector & Approved for “Chief Controller Of Explosive (CCOE) and Petroleum & Equipment safety
Organization (PESO)-India, product manufacturing under above board, product as per IBR-1950 rules & regulations.
• Qualified & Approved inspector for GMR-Thermal power plant Erection, at GMR site as per ASME Sec-I, Sec-IIA, C, D, Sec-V, Sec-VIII, Sec-IX.
Qualified Inspector & Approved for “BHEL- RANIPET & TRICHY” to inspect their POWER & PROCESS industry construction product in all over India.
Qualified & Approved inspector for “L&T-NUCLEAR & WARSHIP DIVISION -MUMBAI” to inspect the nuclear power equipment construction and manufacturing items and warship equipment construction and manufacturing items in all over INDIA.
Qualified & Approved inspector for “ ANDRITZ-HYDRO-MUMBAI” to inspect their Hydro power plant equipment at Karnataka region.
Qualified & Approved inspector for “ MAHATRANSCO-MUMBAI” to inspect their Thermal power plant equipment & product all over India
Qualified & Approved inspector for “ TATA-POWER- MUMBAI” to inspect their Thermal power plant equipment & product all over India.
Qualified & Approved inspector for “ M/s.Lincoln Helios (India) Ltd-Bangalore. ” to inspect their product in Fabrication product in Karnataka
Fabrication and Erection Of Industrial
Noise Control System for CCPP&TPP.
DUTIES:
-Shop floor Inspection.
-100% Stage inspections as per QAP.
-NDT inspection.
-Coordination with Third party inspectors.
-Preparing & Submission of Project documents.
RESPONSIBILITIES:
-Raw material incoming inspection with MTC review.
-Planning for material - Project.
-Mechanical (Tensile, Bend, Impact, Hardness), Chemical at lab.
-Product In process Quality Control. (WEP, Fit up, Weld Inspection, Dimensional (Fabrication & Machining), Assembly, Visual, & Surface preparation).
-WPS, PQR & WPQR documentation, Qualification & Testing.
-NDT-Inspection. (RT, UT, MT, PT & VT) & Kerosene Leak testing.
-Blasting (Sand, Shot, Grit, Garnet) & Painting Inspection for CS.
-Inspection Co-ordination with Client & Client authorized inspection.
-Inspection of Packing & Preservations.
-Preparing Documentations / Dossier for Project requirement.
-Submission of as built drawing as per the production.
-Preparing Non conformity report.
CNC machine operation & settings.
Vendor and Shop assembly Inspection
Shop assembly and incoming products quality control and assurance.
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