Kesavamoorthi Rajendran

Project : NEOM_ infrastructure Project
Sub Projects : (1) The LINE- Urban Stay (It’s a world lengthiest geographical wall structure to the length of 170Kms, to the height of
500meters & the width of 200meters),
(2) TROJENA-Water Sports Park, Mountain Hiking, Enchanted Forest projects,
(3) GULF of AQABA & Islands-Water & related Games & Theme Park,
(4) OXGOAN - NEOM Industrial city, which must be support to the LINE,
(5) SPINE - Train Connectivity to the LINE and Airports,
(6) NIC Connector - Train Connectivity to the LINE and Neom Industrial City.
(7) NEOM AIRPORTs- International & Domestic Airway Connectivity…. etc.
Duties: -
 Working as a NEOM Enterprises quality team (client representative) in NEOM Airports, Spine and NIC connectors, construction projects.
 Need to find the gap between Construction contractors, PMC/EPM & Third-party Inspection agency.
 Verifying the site construction activities w.r.t NEOM specification.
 Assess the implementation of the Quality process in the projects.

Responsibilities: -
 Review the Project Quality Plans.
 Review the contractor special procedures, ITP & other quality documents w.r.t NEOM specification.
 Perform & Implementation of Lesson Learned & Best practice of the projects.
 Ensure the compliance of NEOM specifications.
 Discuss & Implement the Technical & Quality requirements with the stack holders, PMC/EPM and Contractors.
 Proactively engage the construction activities & issues raised during Design, Erection & commissioning.
 Prepare Inspection report and communicate with relevant parties.
 Verify PQI calculation & inform to the relevant parties to create and put into practice the knowledge needed for contractors to obtain good KPI for their projects. their status in quality performance.
 Investigate NCRs issued by stack holders and educate the contractor to close the NCR within the QMS requirements.
 Issue Project NCRs based on NEOM specifications.
 Developed the tools to reporting with Department Heads.

Fabrication Unit Quality manager

All kind of Project execution

Meeting the requirements of client by means of standards & specifications.

Shop floor inspection.

WPS, PQR & WPQ qualification

QCP preparation

Project documents

Position : As an EPC-Mechanical Inspector-(Static & Rotating).
Company : HDGSK-Joint Venture ( Hyundai EC+GSEC+SKEC)
Project : Karbala Refinery Project - Karbala-IRAQ.
Owner : STATE COMPANY FOR OIL PROJECTS (SCOP).
PMC : TECHNIP FMC
Sub Con : DAESHIN, GUEMHWA, KUKJE & INCO
DUTIES:-
 As a Mechanical (Static & Rotating Equipment/ Structural) Inspector.
 Day to day site inspection activities.
 Preparing Weekly report & highlights.
 Raising and Closing of Non-conformity reports.
 Control over Sub contractor- Mechanical QC team.
 Coordinated with PMC & Client inspection Team.
RESPONSIBILITIES:-
 Receiving Inspection (Physical verification of materials, documents verification like FMAR, Performa Invoice, MTC, COC & supplier documents as per approved Purchase order, drawing & specifications).
 Erection & Final inspection of Structural steels (Witness, Hold & Surveillances).
 Erection & Final inspection of Static & Rotating equipment (Witness, Hold & Surveillances).
 Preservation monitoring to Static & Rotating equipment (Nitrogen padding for Static & rotating equipment, Oil filling to the gear housing for rotating equipment, Machined area protection & special & critical requirements as per Supplier / Manufacturer recommendations).
 Pre-installation, Installation, Pre alignment & Final alignment of Rotating & Static equipment as applicable.
 Raising & closing the Non-conformity against project specification and International standards.
 Raising & closing of Punch list about project & products quality requirements.
INSPECTED EQUIPMENTS & PRODUCTS -At Project site:
 API & ASME centrifugal Overhung Pumps, Vertical in line Pumps-Wet crude shipping pump, Fire water pump…..
 Compressor package units and Blower.
 Columns, Towers, Heat Exchangers (Cooler), Electrical / Fired Heaters, Reactor, Reformer and Pressurized storage bullets.
 Tanks, Vessels, Drums - (CS & SS), knock out drum, Diesel tank.
 Condensers & Filters.
 Overhead Cranes
 Flare package
 Structural steels for Pipe racks & Equipment platforms.
For the Following Refinery Units:- CRUDE Distillation Unit (CDU)/ VACCUM Distillation Unit (VDU), Naphtha Hydro Treating Unit (NHT), PENEX Unit(ISOM), Continuous Catalytic Reforming(CCR), Hydrogen Production Unit (HPU) & FLARE.

Position : EPCM-Mechanical Inspector(Static, Rotating & Piping) for Chem.-I envelope (Chlorine & Brine).
Project : Construction of SADARA Petro chemical Projects, ( World’s Second Largest Petro- Chemical complex).
Client : DOW Chemicals +Saudi Aramco joint venture.
EPCM : JACOB’s ENIGEENERING-United Kingdom.
EPC : Nasser S. Al Hajri Corporation-Saudi Arabia.
Period : Feb-2014 to Aug-2016
=_==_==_==_==_==_==_==_==_==_==_==_
Position: PID-Mechanical Inspector-(Static & Rotating).
Project : Construction of Petrochemical Projects, Petro- Rabigh Phase-2, (CP#3&4).
Client : SAUDI ARAMCO+SUMITOMO joint venture.
EPC : GS constructions Arabia-KSA.
Sub Con: JCC + Sejong+Sungudo
Period : Sep-2016 to Feb-2017
=_==_==_==_==_==_==_==_==_==_==_==_
Position : As a Client PID-Mechanical Inspector-(Static & Rotating).
Project : Downstream Oil & Gas Separation Plant Construction - Abu Jifan-Khurais Al Crude Incremental Program.
SAPID No: 8255955
Owner : SAUDI ARAMCO.
EPC : SNAMPROGETTI (SAIPEM), Italy.
Sub Con : GAMA AL-MOUSHEGAH ARABIA LTD + Arabian Gulf Constructions + Northrop Grumman.
Period: Mar-2017 to Feb-2018.
=_==_==_==_==_==_==_==_==_==_==_=

DUTIES:-
➢ As a Static & Rotating Equipment Mechanical Inspector with asset integrity.
➢ Inspection of Receiving, Preservation, Pre-Alignment & Installation
for Rotating, installation of Static, Bolt torque, Final-Alignment for Rotating, piping installation, re-instatement, solo run test for pump, Hydro & Pneumatic test, Chemical cleaning of special service equipment
(Chlorine & Oxygen).
➢ Preparing weekly, focus assessment reports and raising of Log book entry for Pro-active notifications, Observations & Violations.
➢ Raising and closing of Non-conformity reports.
➢ Co-ordination and close the critical issues for the Rotating & Static equipments with end user.
➢ Asset integrity, maintenance and handing over of static and rotating equipments to the client.
➢ Approval of procedures & Personnel to the EPC.
➢ Control over EPC- Mechanical QC teams.

RESPONSIBILITIES:-
➢ Verification & Approval of Procedure as per standard & specifications.
➢ Receiving Inspection (Physical verification of materials, documents verification like IRC, and MTC, COC & supplier documents as per approved Purchase order, drawing & specifications).
➢ Preservation monitoring to static & Rotating equipment (Nitrogen padding for static & Rotating equipment, Oil filling to the gear housing for Rotating equipment, Machined area protection & special & critical requirements as per Supplier / Manufacturer recommendations).
➢ Pre-installation, installation, Pre alignment & Final alignment of Rotating & Static equipments.
➢ Raising & closing the Non-conformity against project specification and International standards.
➢ During erection & pre commissioning period, monitoring and maintaining the project asset as per the project specification requirements.
➢ Vibration analysis to the rotating equipments.
➢ Piping strain monitoring while doing the equipment to piping connections.
➢ Positive material identification & Thickness measurement location (TML) monitoring for static equipments and piping.
➢ Chemical cleaning activities monitoring for special purpose pipe& equipments.
➢ Raising & closing of Punch list about project & products quality requirements.

• Qualified Inspector & Approved for “ DOW chemical’s-USA” to inspect the Pressure equipment manufacturing in India as per Dow Procedure & specifications.
• Qualified & Approved inspector for PTTEPI-Thailand to inspect Oil & Gas offshore equipment manufacturing at L&T-MFY-Oman site, as per PTTEP Specification.
• Qualified & Approved Inspector for “CE” Marking as per 97/23/EC- Pressure equipment directive, to inspect the Pressure equipment manufacturing in India.
• Qualified Inspector & Approved for “Chief Controller Of Explosive (CCOE) and Petroleum & Equipment safety
Organization (PESO)-India, product manufacturing under above board, product as per IBR-1950 rules & regulations.
• Qualified & Approved inspector for GMR-Thermal power plant Erection, at GMR site as per ASME Sec-I, Sec-IIA, C, D, Sec-V, Sec-VIII, Sec-IX.

 Qualified Inspector & Approved for “BHEL- RANIPET & TRICHY” to inspect their POWER & PROCESS industry construction product in all over India.
 Qualified & Approved inspector for “L&T-NUCLEAR & WARSHIP DIVISION -MUMBAI” to inspect the nuclear power equipment construction and manufacturing items and warship equipment construction and manufacturing items in all over INDIA.
 Qualified & Approved inspector for “ ANDRITZ-HYDRO-MUMBAI” to inspect their Hydro power plant equipment at Karnataka region.
 Qualified & Approved inspector for “ MAHATRANSCO-MUMBAI” to inspect their Thermal power plant equipment & product all over India
 Qualified & Approved inspector for “ TATA-POWER- MUMBAI” to inspect their Thermal power plant equipment & product all over India.
 Qualified & Approved inspector for “ M/s.Lincoln Helios (India) Ltd-Bangalore. ” to inspect their product in Fabrication product in Karnataka

Fabrication and Erection Of Industrial
Noise Control System for CCPP&TPP.
DUTIES:
-Shop floor Inspection.
-100% Stage inspections as per QAP.
-NDT inspection.
-Coordination with Third party inspectors.
-Preparing & Submission of Project documents.
RESPONSIBILITIES:
-Raw material incoming inspection with MTC review.
-Planning for material - Project.
-Mechanical (Tensile, Bend, Impact, Hardness), Chemical at lab.
-Product In process Quality Control. (WEP, Fit up, Weld Inspection, Dimensional (Fabrication & Machining), Assembly, Visual, & Surface preparation).
-WPS, PQR & WPQR documentation, Qualification & Testing.
-NDT-Inspection. (RT, UT, MT, PT & VT) & Kerosene Leak testing.
-Blasting (Sand, Shot, Grit, Garnet) & Painting Inspection for CS.
-Inspection Co-ordination with Client & Client authorized inspection.
-Inspection of Packing & Preservations.
-Preparing Documentations / Dossier for Project requirement.
-Submission of as built drawing as per the production.
-Preparing Non conformity report.

CNC machine operation & settings.

Vendor and Shop assembly Inspection

Shop assembly and incoming products quality control and assurance.