Senior Instrumentation and Control Engineer
Drake & Scull International PJSC
Total years of experience :12 years, 5 Months
•Representing the BMS and Electrical and Automation discipline working in large project teams through all project phases from concept through to execution.
• Managing projects related to Chemicals and Catalysts, Oil Field Services and Equipment, Environmental Control and Waste Management, Water Treatment and Building Management System
• Writing concept selection reports, technical philosophies and specifications. Working with Contractors and Acting as the Company's on-site representative for project negotiation clarification and delivery
• Maintaining up-to-date knowledge of international, national and classification society rules and regulations which apply, or are proposed for application. Ensuring that change management processes are effectively managed
• Pro-actively contributes to projects from conceptual design through
Construction closeout, multiple at one time, under supervision of a Senior Project Manager.
• Understands and designs building engineering systems, i.e. building power, lighting, low-voltage systems and other Electrical project systems.
• Produces construction documents and technical specifications for public bidding. Follows production schedules and is able to meet multiple simultaneous deadlines.
• Works well with in-house design teams of other project architects and engineers, designers, technicians and outside consultants, and works well with Construction Managers and client representatives.
• Meets quality control requirements, cost budgets, and time deadlines as necessary to ensure highest level of client satisfaction.
• Contributes to growing our Albany practice through new business development initiatives including but not limited to assistance with new client outreach, follow-up, and marketing.
• Interfacing for decision-making process; engaged in finalization of agreements for material & contract management
• Executing process measurement & control instrumentation & services to optimize manufacturing processes; configuring and programming various plant equipment, drives (AC & DC) and PLC & DCS
• Developing logic flow charts/ interlock diagrams as per requirement of process operation
• Executing the configuring and testing of process specific interlocks; testing control panel logic, PLC logic & DCS logic Maintaining, modifying & developing logic programs
• Supervising the complete BMS and automation engineering, HMI/SCADA and PLC application software development, and commissioning
• Undertaking Siemens AC/DC Drive Automation Control Systems testing & commissioning
• Designing plant layout, making drawing, approving them and undertaking inspection tests for determining the effectiveness of the plant/equipment
• Undertaking plant automation systems & drive system maintenance along with measures to reduce the Electrical Breakdown and Energy Consumption
Key Result Areas:
• Managing projects related to Chemicals and Catalysts, Oil Field Services and Equipment, Environmental Control and Waste Management, Water Treatment and Building Management System
• Undertaking advance planning for resources, manpower deployment and rendering technical support; ensuring execution of projects within time, quality, cost & budgetary parameters
• Managing industrial automation related projects, system study and detail engineering
• Interfacing for decision-making process; engaged in finalization of agreements for material & contract management
• Executing process measurement & control instrumentation & services to optimize manufacturing processes; configuring and programming various plant equipment, drives (AC & DC) and PLC & DCS
• Developing logic flow charts/ interlock diagrams as per requirement of process operation
• Executing the configuring and testing of process specific interlocks; testing control panel logic, PLC logic & DCS logic Maintaining, modifying & developing logic programs
• Supervising the complete electrical and automation engineering, HMI/SCADA and PLC application software development, and commissioning
• Undertaking Siemens AC/DC Drive Automation Control Systems testing & commissioning
• Installing, commissioning and conducting tests & inspections to ensure operational effectiveness of plant & utilities; planning & effectuating maintenance schedules for equipment
• Designing plant layout, making drawing, approving them and undertaking inspection tests for determining the effectiveness of the plant/equipment
• Engaged in HMI/SCADA &PLC application software development, testing and commissioning of automation projects and Building Management Systems
• Undertaking plant automation systems & drive system maintenance along with measures to reduce the Electrical Breakdown and Energy Consumption
Proficient with PLC Programming, PLC Hardware, SCADA, DC & AC Drives and SQL-Server Database
Currently associated with Esskay Gulf Electromechanical LLC - Dubai (United Arab Emirates) as Automation Engineer
Strong Project management skills with the exposure of managing & liaison with clients
Hands on experience with Automation systems development, maintenance & commissioning
Skilled in detailed industrial Automation systems & control systems, Project conceptualization and Project execution
Adept at people management skills being a team member with strong leadership & problem solving skills
PLC Automation
PLC Programming: Later/STL
PLC Handled: Siemens - Logo, S7200, 300, 400 &S71200
HMI: Siemens - WINCC Flexible
SCADA Screens: Siemens - WINCC, Wonder ware
Network & Communication: Ethernet TCP/IP, MPI, Control net, Serial RS232 & 485, Device net, OPC Standard, Wireless, M-bus, Mode bus, M-bus to Tcp/Ip
Drives Automation
DC Drives: Siemens - Sinamics DCM 6RA70, 6RA80 & Servo Drives
AC Drives: Siemens - Sinamics G110, 120, 130 & S110, 120, 150, Master Drives MM440, MM220
Other Development
Operating Systems: Windows NT/2000
Database: SQL-Server, MS-Access
Tools: MS-Office, Auto-Cad, C, C++, VBA
Accountable to handle Electrical installation, HMI/SCADA & PLC application software development, servicing and commissioning
Managing the AC/DC Drive control systems testing, commissioning and troubleshooting
Handling Plant Automation systems & Drive system maintenance along with measures to reduce the Electrical Break down and Energy Consumption
Handling Field instruments and Electrical Equipments
Responsible for the Maintenance of HT, LT Transformers(33/11KV, 11KV/400V, 11KV/580V), HT AC Slip ring Induction Motor, LT AC Motors, DC motors
Verify requirements of new automation systems, implementing, architecting creative solutions to accomplish business goals
Initiated several concurrent projects for different applications, responsible for coordination, timely development, production functioning and smooth implementation of automation systems
Responsible for Functional Testing & Commissioning of various control panels & providing commissioning assistance and other Control systems
Actively involved in project execution, project planning & scheduling etc
Supervising the testing of electrical prototypes according to general instructions and established standards
PROJECTS UNDERTAKEN:-
Project Name: Cooling tower system
Clients: TFM-QATAR End Customer - Qatar Steel
Scope of Work: Preparation of Siemens S7-1200 PLC Programming, Siemens Drive G120 commissioning and Designing HMI and SCADA (WINCC) Screens
Project Name: Doha Convention Center (Qatar), Metering System.
Clients: ETA STAR GROUP End customer - Qatar Gov
Scope of Work: Preparation of (Modebus Master to Mbus, Mbus-Modebus Tcp/ip and SCADA (WINCC) designing with Data Logging, BMS Babel Buster- BB2-7010 configuration.
project Name: Substation Works
Clients: TFM-QATAR End Customer - Qatar Petroleum
Scope of Work: Preparation of Siemens S7-1200 PLC Programming, and Designing HMI Screens
Project Name: Siemens Wincc Up gradation based works
Clients: Al Ghurair -Dubai (Jabel ali)
Scope of Work: Preparation of Siemens S7-400 PLC Programming, Siemens Drive G120 commissioning and Designing SCADA (WINCC) Screens with data logging
Project Name: Travel machine
Clients: Sohar International Urea & Chemical Industries (SIUCI) Fertiliser Complex - Oman (sohar Industrial area)
Scope of Work: Preparation of Siemens S7-300 PLC Programming, Siemens Drive G120, MM440 commissioning and Designing Hmi (WINCC Flexible) Screens with data logging
SIGNATURE AND LEADERSHIP SKILLS:
PLC Programming
Automation Engineering
Software & Application Development
PLC Hardware
Maintenance & Commissioning
Scope of Work: Commissioning of Sinamic AC-G130 and DC Drives -6RA80 & 6RA70 for Mill
• § Well trained and seasoned professional with 2+ years of experience in Automation Software Development
• § Proficient with PLC Programming, PLC Hardware, SCADA, DC & AC Drives and SQL-Server Database
• § Currently associated with Spectrum Controls Private Limited - Chennai (India) as Automation Engineer
• § Strong Project management skills with the exposure of managing & liaison with clients
• § Hands on experience with Automation systems development, maintenance & commissioning
• § Skilled in detailed industrial Automation systems & control systems, Project conceptualization and Project execution
• § Adept at people management skills being a team member with strong leadership & problem solving skills
• TECHNICAL SKILLS
•
• PLC Automation
• PLC Programming: Later/STL
• PLC Handled: Siemens - Logo, S7200, 300, 400 &S71200
• HMI: Siemens - WINCC Flexible
• SCADA Screens: Siemens - WINCC, Wonder ware
• Network & Communication: Ethernet TCP/IP, MPI, Control net, Serial RS232 & 485, Device net, OPC Standard, Wireless
•
• Drives Automation
• DC Drives: Siemens - Sinamics DCM 6RA70, 6RA80 & Servo Drives
• AC Drives: Siemens - Sinamics G110, 120, 130 & S110, 120, 150, Master Drives MM440, MM220
•
• Other Development
• Operating Systems: Windows NT/2000
• Database: SQL-Server, MS-Access
PROJECTS UNDERTAKEN:-
Project Name: Waste Water Treatment Plant
Clients: Ford - Maraimalai Nagar, Michelin Tyres Chennai and Hindustan Coca Cola Beverages Private Limited- Wada
Scope of Work: Preparation of Siemens S7-400 PLC Programming, Siemens Drive G120 commissioning and Designing HMI
and SCADA (WINCC) Screens
Project Name: Curing Press
Client: MRF Limited, Ankenpally, Hyderabad
Scope of Work: Developing and Commissioning of PLC-s7 1200 programme for Curing Press using Siemens PLC and HMI
Project Name: BEAD MACHINE
Client: Devon Machines Limited, Chennai
Scope of Work: Developing and Commissioning of PLC-s7 1200 programme for Bead machine using Siemens PLC and HMI
Project Name: Data Logging System for Press Tyre Machine
Client: MRF Tyres Limited, India
Scope of Work: Preparation of Siemens S7-200, S7-1200 PLC Programming, Siemens Drive G120 commissioning, Designing
HMI and SCADA (WINCC) Screens and Managing Recipe Files
Project Name: AC & DC Drive Mill
Client: Major Sugar Factories - India
Scope of Work: Preparation of Siemens S7-200, S7-1200, S7-300 PLC Programming, Siemens \[AC&DC\] Drive commissioning, Designing HMI and SCADA - (WINCC Screens) and Preparation of control wiring, Installation and Commissioning Control system
Project Name: Banner Cutter
Client: MRF Limited, Trichy
Scope of Work: Developing and Commissioning of PLC programme for Banner cutter Machine using Siemens PLC-s7 300, HMI
and Sinamic G120 AC & Servo Drives-S110 AND S120
Project Name: Rolling Mill
Client: ArchoTechLimited, Bawal, Delhi
Scope of Work: Developing and Commissioning of PLC-s7 300, SCADA& DRIVES-G120, G130 System for Rolling Mill and
Automation using Siemens PLC and Drives-G120 AND G130
Project Name: Curing Press
Client: MRF Limited, Ankenpally, Hyderabad
Scope of Work: Developing and Commissioning of PLC-s7 1200 programme for Curing Press using Siemens PLC and HMI
Project Name: Saw Cutter Machine
Client: BHEL, Trichy
Scope of Work: Developing and Commissioning of PLC-s7300 & HMI and Programme for Saw cutter machine
Project Name: Zero Discharge Plant (720KLD)
Client: Coca Cola India Limited, Ahmedabad
Scope of Work: Developing and Commissioning of PLC-s7300 & SCADA, Programme for WRP Plant using Siemens PLC and
SCADA
Project Name: Winding Expander
Client: VNC Steels, Karur
Scope of Work: Developing & commissioning of PLC Programmefor Winding, Expander Using Siemens PLC s7-300 and Sinamic
AC g120 & G130 Drives
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Activities, Frequently involved in Electrical and electronics laboratory practical demo sessions is a great platform to covert actual theory into a real-time demonstration. Achievements, Involved in various in-plant training (IPT) course especially in the core area of my studies in Electrical and Electronics where I have gained enormous knowledge of what is the process, control, technology, automation and various instruments. The following companies are visited for the training, Rail Factory Major Sugar Factory’s Electronics Pcb Board Making Factory Project, The project of Building Automation and control implemented and submitted with the platform of Lab-View software.