Supply Chain Manager
Abyat
Total years of experience :18 years, 11 Months
Summarized Cumulative Experience
• Demand Planning, Production Planning, Material Requirement Planning MRP, Activity control, Warehousing, Plants direct purchasing, Export order processing, Loading /Off Loading, Stock control and Trucks / Containers optimization, Distribution Requirement Planning DRP, Fleet Management & Reverse Logistics Management .
• Implementing ERP (Enterprise Resource Planning) system (SAP, Great Plains, Navision, JD Edward)
• Implementing Lean project (20 Keys)
May 2017 - Present Supply Chain Manger, Abyat Mega Stores Kuwait -KSA-Retail .
• Business related functions(Strategic Supply Chain, Supply Chain Projects Enhancement, Supply Chain Process reengineering, Strategic vendor Management, Demand Planning & Forecasting, Inventory Management, Replenishment and Purchasing )
• Manage 4 Stores in multi-location with 3000 SKUs for each store
• Mange 90 Vendors with different geographic areas.
• Create supply chain management strategies that increase efficiency and speed
• Review or update supply chain practices in accordance with new or changing policies.
• Supply Chain process reengineering enchantment.
• Collaborate with other departments to identify vulnerabilities and close operational gaps.
• Identify the strategic supplier and build up partnership.
• Handle communications and negotiations with external suppliers
• Appraise vendor manufacturing ability through preselection measurements.
• Monitor supplier performance to assess ability to meet quality and delivery requirements.
• Monitor and Analysis forecast and to identify changes or to determine their effect on supply chain activities.
• Analyze inventories to determine how to increase inventory turns, reduce waste, or optimize customer service.
• Participate in the coordination of engineering changes, product line extensions, or new product launches to ensure orderly and timely transitions in material or production flow.
• Develop demand forecasts (operational forecasts) at multiple levels of aggregation for multiple time horizons as part of a demand planning function.
• Review historical sales trends, research demand drivers, prepare forecast data, develop statistical forecast models, and evaluate forecast results.
• Set inventory policy, Inventory replenishment and control model, ABC categorization and Safety stock matrix
• Lead monthly demand review meeting with Top Management to align actual historical performance (Forecast accuracy, Inventory classification and position in terms of value, QTY, volume, Days Vs the targets stock on category level, end of lead time simulations, Availability Snap, Short, Loss of Profit Value and percentage and root and corrective action, Long term, future demand/sales target, Purchasing Budget, payment due date planning and identify opportunities and risks areas.
• Set the KPIs and Targets of all business related functions.
Summarized Cumulative Experience
• Demand Planning, Production Planning, Material Requirement Planning MRP, Activity control, Warehousing, Plants direct purchasing, Export order processing, Loading /Off Loading, Stock control and Trucks / Containers optimization, Distribution Requirement Planning DRP, Fleet Management & Reverse Logistics Management .
• Implementing ERP (Enterprise Resource Planning) system (Great Plains, Navision, JD Edward)
• Implementing Lean project (20 Keys)
July 2013 -Present Planning A. Manger, Kuwait Food Industry Americana.
• Business related functions (Demand Planning, Production Planning, MRP, Inventory Management and Production Activity Control).
• Develop and manage the monthly forecasting process for the Trade SKUs.
• Revise forecasting and recommend changes on a monthly basis based on actual usage, trends, new products, and product phase-outs.
• Advise Commercials, Marketing, and Finance on problems and significant variances between existing forecasts and actual demand, through continuous analysis.
• Identify historical outliers using basic statistical methods through demand filtering.
• Develop and implement the annual RCCP & materials requirements planning, staffing product sourcing, and warehousing needs to meet/achieve the annual budgets.
• Manage the MPS & MRP Plant for Raw and Packing to ensure the right product mix is produced on time and in accordance with sales requirement and operation constrains
• Lead monthly demand review meeting with stakeholders to align demand/sales target and identify opportunities and risks areas.
• Coordinates cross functional resolution of day to day issues related to supply and demand discrepancies, and drive solutions for the potential issues such as excess material/inventory and shortage of supply
• Business related functions (Production Planning, MRP, Production Activity Control, Plants Logistics and Direct Purchasing).
• Manage four sites with headcount 200 persons
• Manage 12 stores (3 Finished Good, 3 Raw Materials, 3 Packaging Materials, 2 Spare parts and 1 consumable) at E06, 4 stores (1 Finished Good, 1 Raw Materials, 1 Packaging Materials, 1 Spare parts and consumable) at E10 & E07 and rental warehouse with third party Logistics Company
• Manage 15 production lines (4 line at E10, 10 lines at E06 & 1Line at E07) with 65 FG SKUs
• Develop and implement the annual RCCP & materials requirements planning, staffing product sourcing, and warehousing needs to meet/achieve the annual budgets.
• Manage the MPS & MRP Plants with 300 SKUs for Raw and Packing to ensure the right product mix is produced on time and in accordance with sales requirement and operation constrains
• Manage the deployments / distribution plan & the executions with the fleet to grantee the delivery of this product on time
• Calculating forecast accuracy.
• Manage the phase out /in Plan to keep material consistency and to minimize the materials write-off.
• Leads the team in Production Planning, MRP and Plants Warehouses to achieve the GP (Microsoft Dynamics Great Plains).
• Manage the export orders from the Production Planning, Material Planning perspectives and develop the export logistics area by using the space optimizer Software to utilize the trucks and containers capacities.
• Ensures safe operating conditions exist throughout the warehousing and material handling processes and monitors the stocked Materials status during the plant weekly visit. Promptly correct the unsafe conditions.
• Develops procedures to eliminate loss or damaged materials inside the warehouse or during the handling process.
• Liaise with Purchasing Department to ensure adequate materials and ingredients are available to meet the production plan and ensure the total stock of such items remaining within agreed limits
• Integrates the production plan with the Sales Planning Department to ensure synchronization.
• Plan with Manufacturing Department on weekly basis "crew-shifts" and "overtime" hours.
• Sets the annual “IOPs” Individual Operating Plans for team members in Production Planning, MRP and Plants Warehouses
• Sets the Annual Training Plan for related functions in order to develop the individuals and support the IOPs.
• Develop and execute the annual production plan & materials requirements planning, crew-shifts plan to meet/achieve the annual budget.
• Calculating EOQ (Economical order quantity)
• Set the KPIs of all business related functions.
Summarized Main Tasks
• Planning, Process Engineering, MRP, Warehouse & Stock control for Component operation factories.
• Export components to DCAG and deliver axle to EGA car production line.
Component Logistics Supervisor Tasks:
• Responsible for monitoring and controlling the component warehouses stock and check the stock balance from time to time and report the discrepancies if found.
• Responsible for controlling components buffers stock and minimize it.
• Responsible for revising the planning of the orders or claims for the axle CKD, components as well as consumable.
• Responsible for revising the components and axle production program as well as work order.
• Responsible for revising all documentation (material list, process sheet, procedures & work instructions).
• Responsible for fulfilling component export and axle delivery.
• Responsible for monitoring and controlling export procedures (air / sea freight forwarders or shipping lines, clearing agents, Drawback deduction, Terms of delivery, Terms of payment, Industrial control approval and insurance ...etc.
• Responsible for scheduling and monitoring pickup, shipping, clearing and receiving, issue shipping instructions and provide routing information to ensure that delivery times and locations are coordinated.
• Responsible for preparing suppliers evaluation & payments.
• Responsible for preparing estimated budget, monitoring budget allocation and departmental expenditures.
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CPIM
Export & Logistics
Mechanical power