Maintenance Engineer(workshop)
KAFCO
Total years of experience :19 years, 4 Months
• Supervision of all kind welding and fabrication related jobs.
• Implementation of different project work in plant site.
• Maintain the stock of consumables for welding and fabrication shop. Use SAP, for stock control.
• Use of MAXIMO (Computerized maintenance Management System.)For different maintenance work.
• Schedule maintenance work for different welding machine, shearing and cutting machine.
• Preparing WPS and supporting PQR and WQT
• Supervision of PWHT work and PWHT work report review.
• NDT report review.
• Review of as-built documentation.
• Monitoring and supervision the fabrication, installation and commissioning of project in accordance to the agreed contracting/execution plan and specifications.
• Assure all HSE aspects are covered during the execution of project and maintenance work.
• Supervising the machine shop activities, valve maintenance activities.
• Supervision of insulation and refractory work.
• Performing internal Audit.
• Turn Around Planning and Scheduling.
• Updating material Balance Sheet.
• Safety valve maintenance and testing supervision.
• Safety valve testing record keeping.
• Audit document preparation for mechanical workshop.
• Welding Procedure and Consumables selection for different welding work.
• Making fabrication drawing.
• Give instruction to welder and fabricator for special work.
• Making store requisition(SR), purchase requisition(PR)
• Procurement correspondence for different consumable and spare parts procurement under mechanical workshop.
• Planning for Preventive Maintenance (PM), Corrective Maintenance (CM) and Emergency Maintenance (EM).
• Proposed budgetary provision for tools, equipment and consumable spare parts and raised Purchase Requisition using ERP SAP software conforming to the Purchase rule of the company.
Maintenance and Trouble Shooting of Gas generator (3 MW power plant by Waukesha Generator), Substation, Diesel generator, Compressor(Boge, Swan, Kyser), Boiler(Thermex-Rivotherm, Thermex-Shellmax,
Cocran), WTP (Water treatment Plant), Pump house, waterline, air line, Steam line and Gas line.
• Smooth operation of boiler, Gas generator, Compressor, water treatment plant, and different pumps.
• Line modification, Project implementation and workshop work (machining, welding, fabrication etc) supervision.
• Keeping Spare parts balance sheet up-to-date.
• Preparing maintenance planning and Scheduling for different maintenance work.
• Keeping maintenance work record.
• Perform Schedule Maintenance of Caterpillar gas and diesel Generator set.
• Trouble shoots the Caterpillar gas generator set for different problem.
• Making tools list for different work.
• Making spare parts list for different gas generator set.
• Everyday travel to customer site for different maintenance and troubleshooting work.
• Overhauling of different gas generator set.
• Report writing for different maintenance work.
• Lube oil sample analysis.
• Failure analysis.
Bsc in Mechanical Engineering.